Overview Of Shoemaking Equipment
First,
Shoemaking
Characteristics of equipment
With the continuous innovation and development of shoe making technology, shoe making materials and shoe making varieties, in order to improve the efficiency and products of shoemaking production
quality
To reduce the labor intensity of the operator, shoe making equipment has gone through a long historical process from scratch, from simple to complex, from coarse to fine, from less to more, and has made important contributions to the development of shoemaking industry.
After nearly 150 years of exploration and development,
innovate
Development, shoemaking equipment from pure hand-made shoes to single machine production, from sewing equipment to vulcanization, molding, gluing, injection molding equipment, from assembly equipment to shoe parts equipment, gradually complete.
Not only the majority of shoemaking processes have been mechanized, but also according to the production process, the conveying equipment and all kinds of shoe making equipment have been arranged and assembled, and the production factors have been completed at a certain tempo, so that the shoe parts can be assembled and produced continuously in the continuous input and pmission, so that the shoe making technology and shoe making equipment basically reach the advanced level of the modern footwear industry.
Because of the tedious process of shoemaking, the diversity of shoe making equipment is determined. Because of the irregular shape of shoemaking products, the structure of shoe making equipment is complicated. Because of the continuity of shoemaking sequence, the matching of shoemaking equipment and technological process is determined. The shoemaking process and shoe making equipment are developing and improving the level of technology, technology and equipment in mutual promotion and continuous innovation.
Two. Types of shoemaking equipment
Machine shoe making is a complex production process, and there are many types of equipment used.
According to the shoemaking process, there are assembly equipment and parts equipment.
Assembly equipment is also divided into adhesive shoes equipment, sewing shoes equipment, molding shoes equipment, injection shoes equipment, vulcanized shoes equipment, etc., and parts equipment is divided into manufacturing equipment, internal Baotou equipment, main and follow-up equipment, bottom equipment, outsole equipment, shoe heel equipment and so on.
Cutting equipment, chip cutting equipment, milling equipment, grinding equipment, molding and shaping equipment, sewing equipment, bottom equipment, finishing equipment and pmission equipment are divided according to the processing properties.
Although there are many types of shoemaking equipment, the basic functions are to ensure the implementation of the processing technology and the optimization of the technological process, so that the processed objects achieve the desired function and product quality level.
(1) assembly equipment
According to the sequence of assembly process flow and the three stages of assembly process (basic assembly, structural assembly, finishing and setting), we will arrange the assembly equipment as follows.
1. basic assembly equipment
The basic assembly is not available mainly in the following parts: nail inner bottom machine, rear support preforming machine, front heat exchanger, front stretch press, stretching machine, heat exchanger, heat setting machine, sewing machine, cutting stubble machine, heel block molding machine, hot air wrinkle removal machine, help foot machine and so on.
2. structural assembly equipment
Structural assembly equipment mainly includes: scribing machine, foot grinding machine, outsole grinding machine, rubber brush machine, drying activation machine, adhesive press machine, sewing machine, cutting edge machine, grinding edge machine, freezing molding machine, stripping machine, sewing machine, nail heel machine, hydraulic press, coupling injection molding machine, vulcanizing tank, assembly production line and so on.
3. finishing equipment
Finishing and setting equipment mainly include: trimming machine inside, trimming machine for back edge, shaping machine for back edge, polishing machine for shoe upper, shaping machine for boot tube, shoe machine for shoes, etc.
(two) component type equipment
According to the order of upper parts of shoe upper, inner Baotou, main heel, insole, outsole, heel and so on, the parts and equipment are arranged as follows.
1. upper part equipment
The upper parts of the upper part are: cutting machine, blade cutter, circular blade machine, hot melt lining machine, hot melt folding machine, shoe sewing machine, post seam press, rivet shoe machine, shoe upper surface molding machine, inner leg grinding machine, sewing production line, etc.
2. internal Baotou parts equipment
The inner Baotou parts equipment mainly includes: cutting machine, inner Baotou leather machine, Baotou printing machine, etc.
3. main and accessory equipment
The main and accessory parts are: cutting machine, main machine, main molding machine, main dipping machine, main dryer and so on.
4. insole component equipment
The inner bottom parts include cutting machine, inner bottom milling machine, half internal stubble machine, riveting machine, brush machine, dryer, inner bottom molding machine, inner bottom trimming machine, stick sticking machine and so on.
5. outsole unit equipment
The outboard parts mainly include cutting machines, outsole leveling machines, outsole milling machines, outboard milling grooves, outsole grinders, outsole slotting and decorating machines, outsole grinding machines, outer bottom edge color spraying machines, external film slope stubble machines, plate vulcanizing machines, outboard injection molding machines, outsole casting moulding machines, etc.
6. shoe parts equipment
The shoe heel parts are mainly circular saw machines, shoe heel grinding machines, heel milling and shaping machines, arcing machines, knife skinning machines, heel injection molding machines, etc.
Three. Characteristics of shoemaking equipment
Machinery and shoemaking equipment is an integral part of the shoemaking equipment executing agency, or a subsidiary technological equipment. It is a technological means for the change of shoes products, and is also an important condition for the efficiency of shoe making and the improvement of product quality.
Under the drive of machine equipment movement program and actuator, the shoe assembly, finishing and shoe parts processing are completed.
Only the process equipment works closely with the shoe and shoe parts related to the processing surface of the close contact and anastomosis, uniform tension or compression, correct cutting or grinding, good molding or stereotype, the quality of shoes and shoes parts processing quality is guaranteed.
Machine shoe making equipment is the main body and core of shoemaking equipment. Different types of equipment have specific, fixed processing functions and motion programs for processing objects, and do not change because of the changes of processing objects.
Machine shoemaking process equipment is an important technological means to carry out the process regulations and ensure the quality and productivity of the processing objects. As long as the shape and size of the processed objects are changed, the relevant parts of the process equipment must be changed or adjusted accordingly, so as to match the technological conditions of the processing objects.
Specifically, as long as the shape and size of shoes and shoe last shoes and shoes are changed, this change is constant and inevitable with market changes.
The working surface of process equipment must be changed accordingly.
Otherwise, even if the processing function of the shoemaking equipment is complete and the motion procedure is accurate and reliable, it will not be able to produce qualified shoes and shoes parts.
Only when efficient shoemaking equipment is combined with advanced technology and equipment can we fully play the role of equipment.
The constantly changing and frequent loading and unloading characteristics of machine shoe technology and equipment decide that it must have good interchangeability.
Interchangeability refers to the performance of the same kind of equipment in the same category and equipment, not only for loading and unloading quickly and conveniently, but also for ensuring assembly accuracy.
Shoemaking equipment is the general term of mould, cutter, abrasive tool, fixture and assistive device in shoemaking equipment. It can also be referred to as "tooling" for short.
Different types of shoe making equipment have different types of tooling, and the equipment on the same type and the same type must be interchangeable.
The interchangeability of the same type of tooling can be used not only in the same type and type of equipment, but also in improving the utilization rate of the tooling, and in the replacement of tooling, it can be quickly loaded and unloaded and adjusted in place to ensure the normal production of shoes and shoes.
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Four. Types of shoemaking equipment
(1) mold tooling
Mold is the process equipment that defines the shape and size of the object with its shape and size.
In the shoemaking process, there are forming molds for solid materials such as upper, main and inner parts, such as the forming die for the upper part, the shaping die for the back, the boot, the main cutting die, the main mold, the half inner die, the inner mold and so on. There are forming dies for the flowing or semi flowing materials, such as the injection mold, the outer mold, the vulcanizing mold, the injection shoe heel, and so on.
According to the material properties of the processing object, the mold has heating mould, refrigeration mould, room temperature mould and so on.
The application of numerical control and special machining technology has promoted the development of die making technology, and improved the assembly quality, finishing quality and shoe parts quality of shoes.
(two) cutting tool tooling
Cutting tool is a technological equipment for machining shoes into specific shapes and sizes with its shape and cutting method.
In shoemaking process, it is mainly the use of cutting tools to deal with shoes or parts.
Cutting tools include cutting tools, thin belt knives, chip stubble knives, inner bottom milling cutters and trimming knives, outer film cutters and milling cutters, bottom grooves and milling grooves.
The production efficiency and machining quality of shoe or shoe parts are closely related to the improvement of tool materials and the rational design of tool structure and technical parameters.
Shoe cutter tooling is a non-standard tool designed and manufactured according to the shape and size of shoe or shoe parts.
(three) abrasive tools
The abrasive tool is a technological equipment that contacts and sharpened the surface of the shoe with its irregular shape with the surface of the shoe or part. Its purpose is to roughen the surface instead of changing the shape.
The main types of abrasive tools are grinding wheel, abrasive cloth belt, diamond grinding block, steel wire wheel and so on.
Only a few abrasive tools are used to push the shoe parts into the processing state, such as feeding sand roller, rubber wire wheel and so on.
(four) fixture fixture
The fixture is a fixture for clamping, locating, shaping and finishing a specific process with its unique shape and device.
In the shoemaking process, the front side is pre formed with the help of the foot bending, the stretching, the tightening and closing of the front side, the formwork combination and the pressing of the adhesive bonding, the clamping, positioning and nailing of the heel, all of which are designed and made according to the shape of the shoe shaped parts.
Jig plays a decisive role in carrying out process regulations, ensuring product quality and improving production efficiency.
(five) assistive tooling
Assistive devices are designed to regulate shoes or accessories, to produce specific pressure and stable auxiliary devices or accessories, such as guiders, feeders, pressers, needle plates, pin gauges, feeding rollers, etc.
Assistive tooling is an integral part of shoemaking equipment, but has been constantly improved and replaced to accommodate shoe assembly and shoe parts processing.
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