High Standard Material Management Method &Nbsp; Reduce Production Cost.

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1. Material selection specification

First of all, we must fully understand the actual quality needs of customers, so as to work out an executable standard for fabric procurement. Here, it is very important to assess the price and quality of leather, and to ensure that the quality and size of the leather are within the scope of customers' selection.

2. Quality standard

Because leather is natural material, its internal properties of every part of leather are difficult to achieve completely, and different skin sheets will be different. Therefore, we should know how to make full use of these changing factors to satisfy shoes.

This is the art of using materials.

Before the material is cut, it is necessary to completely eliminate the possibility of defective quality of the finished shoe upper.

The SATRA grade five leather classification system provides an excellent reference standard or basis for shoe factory buyers and leather suppliers, and is also the best tool to solve quality disputes.

3. Product design

The shape and size of the vamp determined by the designer actually affect the cutting selection, but we can arrange the small pieces including the tongue, the rear sling and so on from the same leather leftover left from the main pieces of the large pieces, so as to reduce waste.

4. Production planning

Batch production should be well planned, including the size and specification of the components. The most massive parts and the smallest parts can be arranged together to maximize the utilization of materials.

Besides, it should also include the scientific combination of the components of different yards of shoes, so as to minimize the waste.

5. Choose operation equipment.

Cutting is a skill job, how to choose the cutting parts to cut, different people will have different results, but almost 1/3 people have the ability to make reasonable layout.

But the use of intelligent cutting equipment will be more ideal, it can achieve automatic discharge, and even to the skin shadow or color changes can be detected.

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6. Storage and distribution of leather

Materials storage and distribution are very demanding for merchandising and warehouse management. Different materials should have different storage environment.

Ideally, it should be able to accurately identify and distribute all kinds of required materials at any time. The return material should also be returned to the exact location, so that it can be distributed immediately when it is called again.

7, create a natural working environment

The cutting area should be an environment for creating natural light sources, so that the cutting personnel can see clearly the shadow or fine color difference area of the skin.

Clear labels are applied before cutting materials and cutting parts.

Mark, avoid causing confusion and cause losses.

8. Routine inspection of cutting equipment.

The old, worn or improper cutting equipment seriously affects the cutting efficiency. Before cutting, adjusting the cutting pressure, checking the die and cutting board are essential processes.

Such inspection should be an example.

It is not too much to check one or two times a day.

9. Staff skills training

Establish a staff skills training system to improve operator skills and skills, and ensure product quality is more perfect.

Over time, skilled operators will bring infinite benefits to the factory.

10. The inspection system for cutting parts.

The inspector is not the operator, but is responsible for checking whether the cutting parts conform to the design or sample requirements.

He needs a good lighting environment to compare the cutting parts with the model, but it is not necessary to conduct all checks on each batch of the same batch.

Mainly to see whether the size of the cutting parts, thickness, material quality, color and other problems, and even find out the shadow and other small and unqualified place.

11, initiative

There is no doubt that it is extremely important for the operator to take the initiative to work. Traditionally, strengthening the employee's enthusiasm for piecework linked to salary can improve employee's subjective initiative, but no matter what way, the premise is to ensure quality while improving production and accurate delivery time.

The above management system SATRASumm, developed by SATRA, can effectively improve the efficiency of factory cutting, and is the only system proven to reduce waste materials in cutting leather and synthetic leather materials. It can help factories save material consumption by up to 12%.