Internet Of Things Technology To Enhance The Level Of Information Technology In The Textile Industry
Hangzhou open source independent research and development printing and dyeing enterprise ERP system
Brewing textile industry In the 12th Five-Year outline of science and technology development, the Internet of things will be used as textile. Industrial upgrading An important direction of development is included. The Internet of things is a new concept and new technology. It makes the new generation of IT technology more fully applied in all walks of life. Its advent broke the traditional concept of Separating Infrastructure from IT facilities in the past, and integrated buildings, highways, railways and websites, networks and data centers. It is an important starting point for the integration of information technology and industrialization. It will play a significant role in upgrading and upgrading the textile industry, developing modern service industries, and promoting new economic growth points.
Internet of things Significant for textile industry
When China's textile industry is facing serious difficulties caused by the global financial crisis, the State Council promptly promulgated the "textile industry readjustment and revitalization plan", while alleviating the current outstanding difficulties, vigorously pushing forward the adjustment of industrial structure, changing the mode of growth and promoting industrial upgrading. This is the need to further consolidate and give full play to the competitive edge of China's textile industry and maintain the sustained and healthy development of the textile industry. Through the efforts of the whole industry, the overall operation of the first half of this year has been good, showing a situation of rapid recovery of exports, strong domestic demand market, steady operation quality and rapid profit growth. However, we must see that because of the complexity of the international economic environment, the export market is hard to expand further. Because of the uncertainties of domestic economy and the rising price of all kinds of resource elements, the traditional competitive advantage of textile industry will be more and more serious. The profit margins of enterprises will not be squeezed.
Textile informatization has been promoted for many years, and great progress has been made in the fields of enterprise management informationization and product design digitalization. However, the fields such as manufacturing and logistics management informatization have just started, and are facing a series of application bottlenecks and technical problems. With the emergence of the concept of Internet of things and the development and application of a series of related technologies, the Internet based information system has been expanded and extended, and the ability of online real-time data acquisition and processing has been strengthened. On the basis of this, it is necessary to manage production and logistics in a more detailed and dynamic way, which will certainly help to promote the application of manufacturing execution system (MES), supply chain management system (SCM) and e-commerce system, improve the efficiency of information system such as ERP, expand the coverage of information system, improve the utilization ratio of resources, and enhance the overall level of information in the industry.
Textile and garment production needs the support of MES to achieve complete and precise execution process. This requires a precise comparison of plans and implementation. It is required that every link in the production process be recorded in a timely and accurate manner. This is where RFID technology and other sensing technologies are available in the Internet of things. Its application in every link of the production line can achieve real-time information management, flexible production scheduling, accurate tracking, and achieve effective support for MES, thereby avoiding man-made delays and losses, greatly improving product quality and passing rate, improving production automation level and management efficiency of workshop.
Extending the Internet of things to the warehousing and logistics system outside the production line can greatly improve the efficiency of ERP, help enterprises reduce short goods, shorten delivery time, achieve differentiated production, accurately track logistics information, so as to achieve the goal of reducing costs and improving efficiency, and improving the management level of enterprises as a whole. The comprehensive application of RFID has fundamentally changed the management mode of enterprises.
Further expansion and application to upstream and downstream enterprises can build a timely and accurate information chain on the industrial chain, so as to accurately track and trace product information, such as product safety, product quality and intellectual property protection. It can strengthen contacts with customers and speed up service response; information sharing among suppliers, manufacturers, distributors and service providers on the industrial chain will help to improve the ability of resource integration in industrial chain.
From a wider application area, the implementation and promotion of the state Internet of things will be a powerful impetus to the informatization of the textile industry, and it will be more far-reaching.
Widely used in textile industry
The application of the Internet of things in textile industry is a pointer to the characteristics of the industry, and applies related technologies of the Internet of things to enterprise design, production, management, distribution, marketing, service and other links, including information management, manufacturing execution, quality control, traceability, inventory management, supply chain management and so on. It involves many subdivision industries such as textile, printing and dyeing, clothing, and even the whole industrial chain.
Information management. In the enterprise ERP system, in the past, only after the production was finished, the information could be counted. Generally, it was input by class or by day, not only the time was lagged, but also the data were easy to make mistakes. After on-line automatic monitoring technology, all kinds of information can be collected in real time and processed in time, which can fundamentally change this situation.
Manufacturing execution. MES can provide real-time production monitoring data, speed up the responsiveness of the system, greatly reduce production line downtime phenomenon, improve production efficiency, and ensure the correct use of labor, equipment and tools. When WIP is passed the production line, it can monitor effectively and find problems in production in time.
Quality Control. The RFID tag can provide additional quality information, which is added by different processes on the production line to make the product display its quality in time at the end of production, and greatly improve the efficiency of the quality management system.
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