Xia Lu Town, Shaoxing County, Zhejiang: Experience Of Pformation And Upgrading Of Textile Industry

The textile industry is a traditional industry in our county, but under the new situation, the textile industry is facing more and more difficulties.

Nonwovens Industry

The scenery is good here.

Affected by unfavorable factors such as domestic and foreign market shrinkage and excessive fluctuation of raw material prices, the textile industry in our county is facing severe situation this year, and enterprises generally feel unprofitable.

However, compared with the recession of the big textile industry, the situation of the nonwoven industry in Xia Lu town can be seen as a good one on the landscape: the sales in the first 10 months were 960 million yuan, an increase of 12.6%; in the first 9 months, the self operated export amounted to 35 million 830 thousand US dollars, an increase of 77.2%.

The two leading enterprises in the summer shoe nonwoven industry are in a better position.

Shaoxing county and China Synthetic Fiber Co., Ltd. is expected to achieve sales of 650 million yuan a year, an increase of 50% over last year.

Exports account for about 60% of the total sales of the company.

At the same time, the company has recently reached a cooperation agreement with the world famous large companies. It first passed the inspection factory of L'OREAL, a famous cosmetics company in the world, and is about to become its supplier. Recently, it signed an agreement with the world's largest mask manufacturer, the Japanese Kao Corp, to provide Kao Corp with 300 tons of 3D jacquard nonwovens every month.

Shaoxing County Zhuang Jie nonwoven materials Co., Ltd. produces whitening fiber non-woven fabrics, bamboo fiber and corn fiber non-woven fabrics. The 22 mesh cross mesh Spunlaced non-woven fabric has been in short supply in the Japanese and Korean markets.

At the same time, in the development of aftereffect, this year and China synthetic fiber company and Zhuangjie nonwovens company invested 150 million yuan, and are building 3 new production lines.

Among them, the Sino Singapore synthetic fiber company invested 80 million yuan this year, after the commissioning of the new high-speed spunlaced nonwovens production line, the annual capacity will reach 40 thousand tons, becoming the world's leading spunlaced nonwoven fabric leader.

At present, the two enterprises have 9 non-woven production lines, with annual production capacity of 58 thousand tons and annual sales of up to 1 billion 160 million yuan.

Xia Lu town has become China's largest spunlaced nonwovens production base and won the title of "China's nonwovens famous town".

Development of Nonwovens Industry

Where are the advantages?

The shortage of labor, the rapid increase of labor costs, and the intensification of environmental protection are the numerous problems facing the textile industry in our county at present, and the advantages of the nonwoven industry are obvious in these respects.

Zhuang Jie nonwovens this year's output value is expected to be around 320 million yuan.

Xu Xiongyao, deputy general manager of the company, said that the same output value needs seven hundred or eight hundred employees in traditional textile enterprises, while their first-line operators, plus administrative and sales personnel, also need 200 people.

Jin Xiaoming, Secretary of the Summer Party Town Committee, said that in recent years, the wages of enterprise employees have been growing at 20-30% per year.

In this regard, the town Party committee and government jointly worked with the enterprises to test the pressure of labor cost growth. If manual wages increased by 30%, the cost of converting to ordinary textiles increased by 3000 yuan per ton, while nonwoven fabrics increased by only 50 yuan per ton.

Environmental protection is another "magic spell" in the traditional textile industry, especially in the printing and dyeing industry.

In recent years, the standards of COD concentration for printing and dyeing enterprises in recent years have been continuously raised, and the quantity of sewage discharged is also strictly controlled.

In addition to water control, the treatment of waste gas is also gradually on the agenda.

The nonwovens industry is cleaner production, and the water for production can be recycled, and there is no waste gas and no environmental protection pressure.

At the same time, the traditional textile industry has limited development space because of its low entry threshold and full market competition.

The domestic market of nonwovens industry is very promising because of its late start.

According to introduction, at present, domestic textile accounts for only about 17% of industrial cloth.

It is predicted that 30 years later, industrial cloth will account for about 50% of textiles.

"Summer experience"

Worth learning

In the new situation of land use, employment and capital tightening, where is the breakthrough of the textile industry? The path choice of pformation and upgrading is particularly important.

Xia Lu is a textile town in our county, mainly weaving and clothing. The textile industry accounts for more than 82% of the total economic volume of the town.

The pformation and upgrading of the economy must rely on the existing industrial foundation, so as to achieve steady economic growth and achieve gradual upgrading of the industry.

Therefore, Xia Lu Zhen caught the outbreak of SARS in 2003, and medical supplies were in short supply. Most of the hygienic materials were nonwoven fabrics and guided enterprises to introduce nonwoven production lines.

In this process, the government has played a leading role in the development orientation, policy support and supporting services, thus gradually forming a strong momentum in the development of nonwoven industrial clusters.

The high starting point and steady development are a major feature of the development of the summer fabric.

Most of the production equipment of Xia Lu's nonwoven industry is imported from abroad, with high technology starting point, large production capacity and good product quality.

At the same time, the development of the nonwoven industry in Shali town is steady, and after the introduction of the first production line by China synthetic fiber company in 2003, the new production line in 2005, 2007, 2009 and this year is mainly based on its own accumulation.

Paying attention to the combination of production, teaching and research is the reason for the development of the Xia erai nonwoven industry.

The company has extensively carried out close ties and cooperation with China Textile Industry Association, China Industrial Textiles Association, Donghua University and Wuhan University of Science and Engineering.

In particular, the comprehensive technical cooperation agreement on the development of nonwoven industry was signed with Donghua University in Shanghai in 2006, which effectively enhanced the technological innovation capability and level of enterprises.

At present, the two enterprises of the Sino China synthetic fiber company and Zhuangjie nonwoven company are "national high-tech enterprises", "provincial technology R & D centers" and "provincial patent demonstration enterprises". "Gaoke heavy simulation and multi-function base cloth production process" has been awarded national invention patents, and 8 new products independently designed and developed have won the provincial high-tech products and technological progress award, and 2 projects have been included in the national science and technology support plan in 2011.