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    The Fulcrum Of Sustainable Development

    2011/12/28 10:25:00 16

    Sustainable Development Fulcrum

    To achieve Spin China's cotton textile industry must slow down and pay more attention to sustainable development. Technological innovation, integration of two technologies, and green production have become sustainable development. Fulcrum 。


    During the "12th Five-Year", China's cotton textile industry will turn from the past to economic growth to more emphasis on the adjustment of economic structure, more attention to the adjustment of the economic development mode, and speed up the step from the textile country to the textile power. To achieve the grand goal of textile power, China's cotton textile industry must slow down and pay more attention to sustainable development. Technological innovation, integration of two technologies, and green production have become the fulcrum of sustainable development.


       Fulcrum 1: Technological innovation


    Because of the weak market demand, the fluctuation of raw material prices and the rising cost, the upgrading and adjustment of cotton textile industry is more urgent. In this situation, the application of new spinning technology and new raw materials has become a strong supporting point for the development of the industry, and has also become the focus of enterprises.


    In recent years, compact spinning technology is becoming more and more perfect and mature, and the application of new spinning technology, such as rotor spinning, vortex spinning and embedded spinning, has unique advantages and will have broad prospects for development in the future. Many enterprises are concentrating on developing new technologies and developing new products.


    Enterprise case


    Shandong De Yuan cotton mill Limited has developed a new super soft compact spinning technology for users' needs. Super soft compact spinning solves the problem of skew in the knitting industry, and expands the application range of compact spinning products on knitted fabrics. After over two years, the "super soft compact spinning" yarn has the characteristics of small twist, low twist, high yield, low energy consumption, low cost of cotton blending, low cost of raw materials, and wide application of fiber. This technology is not only suitable for pure cotton, but also suitable for all kinds of fibers such as modal, Tencel, viscose and so on. The project has the characteristics of high efficiency, energy saving and high quality, and has achieved good economic and social benefits.


    Jihua 3542 Textile Co., Ltd. actively applies the new technology of embedded composite spinning, designs and transforms the spinning equipment with the principle of embedded spinning, and grope for varieties suitable for embedded spinning. It also discusses the applicability of fibers such as hemp, kapok, Apocynum and so on. On the one hand, it adds new product characteristics to textile products, and also develops new directions for solving the tension situation of cotton.


    Industry evaluation


    Zhu Beina, President of China Cotton Textile Industry Association: in the future, China's cotton textile industry will focus on the two themes of technological development and sustainable development, and intensify efforts in scientific and technological progress, industrial upgrading, structural adjustment, brand building, market development and efficiency enhancement, which are indispensable to the application of new spinning technology and new raw materials. This is a strong support for the development of the industry.


    Xu Weilin, Professor of Wuhan Textile University: at present, most staple yarns are finished by ring spinning technology, but there are still many limitations in the limit of yarn number, the variety of yarns and the adaptability of fiber materials. Developing new spinning technology to make more fiber materials have better spinnability is an urgent need for the development of the textile industry, and is also a need for the development of technical textiles and circular economy. {page_break}


       Fulcrum two: Two integration


    During the "12th Five-Year" period, China's textile industry will further promote the deep integration of informatization and textile industry, promote the technological progress of the industry with information technology, and accelerate the integration of the two industries. As a fast rising industry in information technology, the cotton textile industry has become the pilot of the two integration of the textile industry.


    The evaluation results show that the development level of the two integration of cotton textile industry is at the transitional stage from the partial application stage to the comprehensive integration stage, that is, the single application has a certain coverage, and the level of comprehensive integration needs to be improved. The application of online monitoring and information technology to promote energy saving and consumption reduction is relatively weak. At the same time, the level of information services and information products has been greatly improved, and a number of typical demonstration enterprises have emerged. This not only shows that the application base of cotton textile industry is better, but also reflects that the integration is the focus of the integration and development of the two industries in the future.


    Enterprise case


    Jiangsu Yueda Textile Group Co., Ltd. has made solid progress in the implementation of the integration of the two technologies, focusing on application and fruitful results. Since its establishment in 2003, Yueda textile has attached great importance to information construction. In accordance with the idea of "overall planning and implementation by stages", it has laid a solid foundation for speeding up the application and promoting the integration of the two technologies. Now it has gone to the stage of integrated application. Through the integration of two technologies, the enterprise's production and operation and modern management level have been enhanced, and the core competitiveness of enterprises has been enhanced.


    Through the implementation of information technology, the Shandong Lu Tai textile Limited by Share Ltd has reduced the purchase order time from 50% of the total time previously to 12%. Due to shortening production cycle and reducing inventory, the cost is reduced by more than 10% and the profit is increased by 12%. Due to the rational utilization of resources and process transformation, the storage time of products was reduced by 50%, the shortage of products was reduced by 80%, and the productivity increased by 15%.


    In the past 10 years, Wuxi cotton has achieved intensive growth relying on the integration of two technologies. The quality and grade of products have been upgraded in an all-round way, and the residual defects have been reduced by 60%. Due to brand effect, the price of similar products of enterprises is higher than the market price; the proportion of raw material cost continues to decline, electricity consumption is obviously reduced, energy consumption of 10000 yuan output value decreased by 25% in 2010 compared with 2009, and labor productivity increased by 10 times.


    Industry evaluation


    Zhang Li, vice president of China Textile Industry Federation, has made remarkable achievements in the integration and development of China's cotton textile industry in two aspects. A number of typical demonstration enterprises with two integrated applications have emerged, and a large number of information technology suited to the characteristics of the industry has matured and been well promoted and applied. However, the overall development level of the two integration of cotton textile industry is not high enough. There is still a long way to go to achieve the goal of deep integration of informatization and textile industry.


    Gao Xinmin, vice chairman of the China Internet association, deputy director of the National Information Technology Advisory Committee, is the two stage of deep integration, which is different from traditional industrialization and enterprise informatization. Deep integration is based on the development strategy of enterprises, rather than from the application of information technology, and has become the normal development of enterprises. The goal of integration of two enterprises is innovation, efficiency and sustainable development. Globalization, platform and transformation to innovation and efficiency are the directions of the two integration. {page_break}


       Fulcrum three: Green production


    In July 13th, the Greenpeace released by the international environmental protection organization released a report entitled "the poison of fashion - the global water pollution survey of clothing brands". Lining, Nike, H&M and other 14 garment enterprises and related suppliers were pushed onto the cusp. YOUNGOR, the famous industry in the industry, was also involved. YOUNGOR quickly provided detailed information to prove that YOUNGOR's sewage discharge met the national standards and finally succeeded in establishing its name. Liu Jianxin, technical director of YOUNGOR Sino Japan Textile printing and dyeing company, said that it is precisely because enterprises have always taken energy conservation, emission reduction and green environmental protection as the strategic objectives of long-term development that they will take the lead in energy conservation and emission reduction so that they can deal with calmly in this incident.


    In recent years, a number of excellent enterprises have begun to attach importance to energy conservation and environmental protection. By introducing advanced equipment and adopting new raw materials and new technology, environmental indicators have reached or surpassed domestic and international standards. Relevant government departments also issued a number of support for energy saving, emission reduction and backward industrial policy. Although these efforts have made great achievements, many enterprises, especially small and medium-sized enterprises, do not attach importance to clean production of environmental protection.


    In 2011, the annual conference of the National Pulp and sizing technology, the annual national denim industry association and the annual annual conference of China's dyed fabric industry regard "green environmental protection and cleaner production" as the theme of the conference.


    Enterprise case


    In 2007, Foshan Zhixing textile and garment company began using Colin's environmental dyes, not only improving the quality of dyeing, but also eliminating the washing process, which is both water saving and emission reduction. But Yang Bin, deputy general manager of the company, also said that the dye was expensive and the cost of using it was increased by 2 yuan. Under the situation of increasing production costs, many enterprises are unable to bear it. But how should we consider the cost of environmental protection? Yang Bin introduced one thing that enterprises encountered: as a result of the use of some foam finishing agent, the company's products were found to contain APEO. In order to solve this problem, the company spent more than ten million yuan. This prompted the company to choose environmentally-friendly dyes and auxiliaries. The company's products also play an important role in environmental protection. The theme of green is not only improving the added value of products, but also getting a stable customer base.


    In recent years, Nanyang Textile Group Co., Ltd. has been carrying out energy conservation and environmental protection sizing on the conventional cotton poplin series. It is estimated that only one year of sizing can save 326 thousand and 640 yuan for the company. Because the products of this series are environment-friendly and easy to desizing, and the quality of products is stable, they not only reduce the cost of desizing and pollution control for printing and dyeing factories, but also expand the export, expand the market and improve the price of grey cloth, cloth and clothing. Due to the successful application of environmental protection and energy saving sizing, the products of Nanyang Textile Group are in short supply in the market.


    Since 2007, Jiangsu Yulun company has tried environmental protection slurry instead of PVA slurry. By the end of 2009, PVA sizing has basically been achieved. The overall cost of slurry has not been increased but decreased. Xiao Wei, general manager of Jingjiang Yufu Textile Co., Ltd., said that the key to cost saving lies in the full study of the properties of the slurry, considering comprehensively the performance of the sizing equipment and production varieties, including the loom, and using it scientifically and rationally. It is not just a simple routine use, but a personalized application, so that the slurry cost can be saved on the premise of ensuring the sizing quality, stabilizing and improving the production efficiency of looms.


    Industry evaluation


    Zhu Beina, President of China Cotton Textile Industry Association: to implement cleaner production, we should implement green design of products, control the whole process of production, and optimize the management of materials. The specific requirement of cleaner production in sizing process is that it is imperative to use environmentally-friendly slurry and keep away from PVA and other non environmental sizing agents. In the future, the association will vigorously promote environmental protection sizing work, strive for the government's policy support for cleaner production, do a good job in the promotion and publicity of environmental protection sizing technology, and continue to carry out the annual green sizing positive promoters evaluation. Through the joint efforts of the whole industry, we should actively study new raw materials and new processes, implement cleaner production, reduce the amount and emission of pollutants, and achieve sustained development of the industry.


    Xu Jianmin, general manager of Sanyang Textile Co., Ltd.: low carbon is the direction of transformation of textile enterprises. The key is the transformation of thinking mode and habit, and the high input in equipment and so on needs to be digested through production management. At present, the worst market situation is the best time for transformation. To achieve transformation, we must have good executive power. The key points are technology, management and brand.


    Wan Guojiang, chairman of Shanghai Qili assistant Co., Ltd.: environmental protection green sizing is a systematic project, which is related to yarn, slurry properties, sizing process, loom type and so on. At present, PVA slurry is still used in large quantities, and acrylic size and starch size have great room for innovation. For the phenomenon of PVA containing pulp posing as environmental protection slurry in the industry, we should strengthen monitoring and control and crack down on illegal activities.


       

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