Importance Of Heat Prevention In Workshop Of Textile Enterprises

Scorching summer, hot summer is hard to bear. Spin The same is true for workshops. Some well paying enterprises can spend more money on purchasing some refrigeration equipment for the workshop, but they still want to solve them at low cost. For this reason, we have selected 7 industrial textile enterprises with different characteristics in the workshop to prevent heat loss. Through understanding, some enterprises have spent a lot of energy and financial resources, of course, the results are more significant; some enterprises give full play to their ability to innovate, find personalized solutions, and some enterprises have done a lot of work, but the results are not ideal, their confusion is real, and hope that someone can make plans for them.

Langfang chemical insulation material Co., Ltd.

Daily sterilization to create "dust-free workshop"

The company has 1 double component Spunlaced Spunlaced wires, which was put into operation in October 2011. In order to cope with the high temperature in summer, the company installed a large fan in the workshop, strengthened the air convection in the workshop, while ensuring the quality of the product, and reduced the workshop temperature as far as possible. The head of the workshop said that although the temperature of the workshop in the summer is high, it is still within the controllable range and will not have a great impact on the quality of the product. Referring to the influence of high temperature on the equipment, the workshop responsible person said that the company will organize maintenance personnel to carry out the irregular maintenance of the equipment, ensure the quality of the equipment and reduce the repair rate. And for the workshop environment, there are strict rules, because the summer humidity, creating a condition for bacterial breeding, so the company employees will disinfect the workshop every day, dust removal, and strive to achieve "clean workshop", not only to protect the quality of products, but also to protect the health of workers. The workshops of the company have two shifts, that is, 12 hours' 12 hours' rest. The company stipulates that every year 6, 7, and August will give the workshop staff a monthly high temperature work subsidy of 100 yuan.

Shandong certain group Co., Ltd.

Intermittent spray cooling and moisturizing

According to the person in charge of the workshop, the temperature of the workshop is almost 25 degrees ~26, which is relatively suitable. The company is preparing to introduce 1 new synthetic leather substrate production lines. The production line will be led by Qiingdao University professors to develop college graduates to develop new generation of garment fabrics. It is hoped that synthetic leather will be used instead of leather in the future, and the price of synthetic leather will reach the real leather effect. At that time, the temperature of the workshop is expected to reach 40 C, but the company has taken precautionary measures: installing water pipes over the corridor above the workshop, and spraying the water to the workshop intermittently, so as to reduce the temperature of the workshop. Secondly, the vaporized water evaporates quickly, and it will not affect the products, and it can also increase the humidity of the workshop and prevent the surface of the product from generating static electricity, so as to ensure its quality. The company arranges the work system for the workshop staff to take 12 hours off for 24 hours. The head of the workshop said that the management of the company was very humane. In addition to issuing the high temperature operating allowance prescribed by the state, he also prepared a bag of milk and an egg for his staff every day. Everyone has been working hard to complete their duties. The company has achieved good results. In the first half of 2012, it has completed the planned sales plan for the whole year.

Hangzhou nonwovens Co., Ltd.

Willing and able to shoulder the cost.

The workshop has 4 hot rolling production lines, 1 saturated impregnating production lines and 1 foam impregnating production lines. The workshop staff said that the nonwoven fabric orders were off-season, and the hot rolling line of the workshop was not fully booting, but the temperature of the workshop had reached 40 degrees Celsius. The company installed 8 water air conditioners in the workshop (using water circulation to make cold air) and large fans to reduce the temperature of the workshop. The company official told reporters, "the quality of the product depends on the temperature of the hot roller, the external temperature has little effect on the product, but the humidity is not the same. Now the humidity is high in summer, and it will be dry in autumn and winter. The company will humidifier or spray electrostatic agent to ensure the quality of the product. Every day when the employee shifts, the workshop must be thoroughly cleaned, not only to ensure the environmental hygiene of the workshop, but also to ensure the quality of the product, so the company's order is very stable.

Workshop staff in the summer 6 days of work, that is, 12 hours, two days, 12 hours, night shifts two days, and then rest two days. The company is also very considerate to the workshop staff. In addition to the monthly high temperature allowance, every day, at noon and in the evening, they send drinks and fruits to comfort their employees. In order to solve the impact of summer high temperature, the company invested a lot of energy and financial resources, but the specific data can not be disclosed. But the person in charge of the workshop said that the company is willing and able to shoulder the expenses if it is good for the employees and products of the company.

Shaoxing a nonwoven material Co., Ltd.

Plastic shed with air conditioning

The company has 3 Spunlaced production lines, two hot air production lines and two hot rolling production lines, which are separated from each other in the workshop. The central air-conditioning is installed in the factory, but the temperature inside the house is usually affected by the outside temperature. The temperature of the hot wind plant in the company usually reaches 31 degrees ~32 in summer, and the temperature in the spunlace factory is generally 25 degrees ~26 C. After installing the air conditioner, if the workshop area is large and the staff work is relatively concentrated, a plastic shed can be installed in the workshop, so that electricity can be saved.

In addition, the company will also use groundwater to spray the workshop, and spray will not affect the product, because now all nonwovens will not reach one hundred percent drying, and there will be moisture regain. The company has certain high temperature subsidies for workers in summer.

A textile Limited by Share Ltd in Fujian

Save cost by adopting a "soil approach"

There are 3 needle production lines in the first plant of the company. Now the weather is hot, and the workshop will take some measures to cool down, such as artificial sprinkler or water sprinkler in the air. The factory director told reporters that this sprinkling method has little impact on products. In addition, the company covers a layer of cloth on the roof of the workshop, which can be used to block the sunlight and reduce the temperature inside the house. The general post temperature in the workshop can reach 36 ~38 C, and the temperature of the special post is as high as 41 C ~42 C. The company has prepared the post air supply air conditioner for the workers. In summer, companies usually offer high temperature subsidies and heatstroke herbal tea for their employees.

The director said that now the company's puzzle is how to reduce the workshop temperature on the basis of cost saving, because the profit margins of textiles are generally low, and the enterprises with good conditions can install air conditioners for heatstroke prevention, but for them, the cost is indeed large.

Wenzhou Textile Technology Co., Ltd.

Each station is equipped with a refrigeration fan.

When summer comes, the temperature of the workshop rises rapidly, and the working environment of the front-line staff sometimes exceeds 40 degrees Celsius. The company takes active measures to prevent summer heat, ensure the health of front-line employees, and ensure the orderly production of workshop. According to the person in charge, the company now installed refrigerating fans on the working position of each worker, and the workers feel cool when they operate. This also ensures that the temperature of the whole workshop decreases and the workshop can stay. Even more valuable is that the company has refrigerators for each workshop lounge, which are specially designed for employees. The employees can put their own watermelons and drinks there at work and enjoy them at rest. In order to achieve the first floor workshop cooling, invested tens of thousands of yuan of financial support, and in accordance with the provisions of the state for each worker to issue high temperature fees. At the same time, the workshop was equipped with heatstroke preventive drugs for emergency needs.

A non-woven fabric Co., Ltd. of Guangzhou

How should we breathe when the production line is small and the space is small?

At this time of year, the temperature of the nonwovens workshop is relatively high. The company has installed exhaust fans in the workshop, issued high temperature fees to employees in accordance with the state regulations, and bought drugs for preventing heatstroke for front-line workers, but also consumed some herbal tea or green tea or mung bean soup for staff to drink at noon. However, the cooling effect of the workshop was limited, and some employees reflected the thermal environment of the workshop. The head of the workshop believes that the most important way to cool down the workshop is air circulation. If the air circulation is good, the heat dissipation will be fast, and the workers will feel refreshed. Ask about the difficulty of cooling the enterprise workshop. The person in charge said frankly that in 2004, when a factory was built, only 4 production lines were considered. One did not expect to develop so fast. Now it has expanded to 7, and 2 of them are 3.2 meters, and the workshop space has become narrow. Restricted by space, ventilation and ventilation are not good enough to achieve better cooling effect. This is a major problem in summer workshop production.