New Ideas For Cotton Spinning Enterprises To Deal With Crisis -- Brand Building To Reduce Costs

This year, the spread of the European debt crisis has spread to the cotton textile market, which is like a tsunami, which has shocked all business owners' expectations.

China

The results of the Federation's investigation show that in Henan, Shandong and other provinces, about 50% of the small businesses have been closed down.

The main reason why the enterprises are facing difficulties is that the price of imported cotton is about 1/4 lower than that of the national cotton. Now the price of buying one ton of cotton in China is about 18600 yuan, while the price of buying one ton of India yarn is 18000 yuan, which has caused a large number of domestic purchase of India yarn and Pakistan yarn.

In fact, it is not directly related to the extensive production mode of a large number of small and medium-sized enterprises over the years. As the chairman of the China Textile Industry Federation Wang Tiankai recently said, "for the pformation and upgrading of China's textile industry, there is a great room for exploration and innovation in the industrial chain and value chain.

At present, there are some new trends and new features emerging in the practice of industry development, such as the allocation of resources of technology, market, talent, raw materials and so on, and the establishment of pnational procurement and supply chain. The organic integration of resources should be strengthened within the enterprise, and the combination of material input and intellectual investment will be promoted, as well as the innovation and development of public service mode.

The big change means big governance. The textile industry has entered the critical period of industrial upgrading. The current problem is not the decline of the industry, but the signal of the industry going from big to strong.

Cotton spinning enterprises should first establish confidence.

Brand and famous brand products.

Due to market reasons, although the peak season, the author's location

Supply is in short supply, but business owners still have a bitter smile saying that every ton of yarn is still losing 1000 yuan to 1500 yuan. At present, the cost has dropped to the limit, and the next is very difficult.

The yarn price of three different scale enterprises is understood.

The same production combing 32 or 40 cotton yarn, the first one is a large scale factory, using 3.8 grade Xinjiang cotton spinning yarn, J32 yarn price 29 thousand and 500 yuan / ton, J40 yarn price 30 thousand and 500 yuan / ton (kilometer NEP <70 grain); second enterprises have more than ten million spindles, 3 grade cotton spinning J32 yarn, the price is 30 thousand and 500 yuan / ton, J40 yarn price is 32 thousand and 500 yuan / ton (kilometer NEP <40 grain); third enterprises use 1.5 grade cotton spinning J32 yarn price for 1.5 yuan / ton, J40 yarn price is RMB yuan / ton (km Cotton Neps <15 grain).

The third enterprises are producing high-grade Combed Knitting yarn over a long period of time, and their products are over 3000 yuan higher than the same yarn price.

It is worth mentioning that it is worth drawing lessons from the high quality combed yarn produced by the domestic cotton spinning equipment.

From the above comparison, we can see that in the past, many enterprises have been lowering their costs in order to reduce their cotton grades. The result is that the grades are reduced, the quality is reduced synchronously, and the yarn price is reduced even lower.

Therefore, business owners should insist on making brand products from the strategic height, adhere to the quality and integrity, and make high-quality yarn from the management and technical level in order to get the best return.

Most businesses can still reduce costs.

At present, many enterprises begin to reduce the so-called cost as long as the market situation is good, and reduce the grade of cotton distribution at the expense of quality, not to respect science.

In fact, technical means can reduce costs under the premise of guaranteeing quality.

The author summed up five ways through practice.

{page_break}

First, reduce blowing carding and Combing Noil.

The state temporarily abolished the quotas of imported cotton before the listing of new cotton, and encouraged enterprises to use domestic cotton reserves.

At present, most Australian cotton and American cotton grades are comparable to domestic cotton grade 3, while short lint is about 2% to 3% higher than that of Xinjiang cotton. The total number of cotton drops is 10%, and combed noil reaches 18% to 19%.

After replacing Xinjiang cotton, if there is a mixture of less than 1.5%, we can reduce the number of punches in the process. The premise is to ensure the sharpness of the clothing, especially the sharpness of the piercing rolls.

In addition, air volume and wind pressure are adjusted to increase the overall running rate and impurity removal efficiency to 60%, and the total cotton dropout of the blowing carding unit can be controlled at around 7%.

Two is to improve the efficiency of equipment operation.

According to market changes, the yarn is also changing.

The spinning speed of the spinning frame can be adjusted reasonably according to the change of the yarn support, so that the productivity of the spinning frame and the pre spinning equipment can be matched, so that the running rate of the equipment can be maintained at more than 98%, and the equipment efficiency can be maintained over 90%.

The three is the application of new energy-saving products, the implementation of technological pformation and energy conservation.

The power consumption of spinning machine accounts for about half of the yarn consumption, and the main motor of the spinning frame can save about 10% to 15% of the power consumption if the new high efficiency and energy saving motor is adopted.

In addition, three new products of spinning energy-saving blowing and cleaning machine, spinning energy saving fan and spinning energy saving cotton suction fan can not be ignored. Its quality is stable, high efficiency and energy saving, saving about 30% of energy consumption compared with old fans.

The biggest power consumption of the air conditioner is the fan. According to the market, a new fan impeller is selected, which can save more than 15% of electricity.

Similarly, air compressor is an indispensable equipment for modern spinning equipment, and also a large power consumer.

The technology of comprehensive utilization of residual heat in air compressor system is mature. Generally, the cooling water heat energy is recovered and utilized, which not only reduces the steam consumption of heating process, but also can be used for heating and other purposes in winter.

The proportion of the electricity used for lighting is about 5%. If LED lighting and solar lighting are used, the electricity consumption can be reduced to about 2%.

The four is to further reduce employment.

Through technical pformation, the 10000 ingots generally can reach about 70 people, but it is very difficult to reach below 60 people.

If we reduce 10 people on the existing basis, we can save 250 thousand yuan on the cost of 10000 yuan, and 100 thousand yuan will save 2 million 500 thousand yuan.

If enterprises have sufficient funds, large scale technological pformation can be carried out, such as the introduction of thick and thin combined equipment, combined equipment of small and complex equipment, combined equipment of coarse and fine metals and so on.

If the spinning process is often short of people, it is suggested to adopt a new automatic doffing spinning machine with simple structure, convenient maintenance, stable performance and high cost performance, in order to replace manual doffing, reduce employment and increase production efficiency.

Another key to reduce employment is a reasonable division of labor.

In each process, we divide the operation staff meticulously, encourage the staff to learn the technology with the incentive mechanism, change the traditional operators' doing everything (see the car joints, the machine cleaning, etc.), and the operation concept of doing nothing. According to the level of operation and technology, according to the working time and efficiency, and according to the technical quality requirements, we can separate the work order in order to reduce the employment and ensure the quality of the work.

Of course, there are many forms of innovation, such as skating.

Or use the pulley scooter to tour, save time and labor, improve production efficiency and reduce the labor intensity of workers, and have been practiced in some factories.

Five is to use advanced ERP information management system through the purchase and sale system, activity-based cost system, safety stock management, OA office automation and other information management systems to achieve detailed management, effectively reduce costs and capital occupation.

In short, the more difficult the situation is, the stronger the ability of enterprises to resist risks. The more we can see the overall management quality of enterprises, the more brilliant they can be.