The Degree Of Automation In Domestic Garment Industry Is Improving Day By Day.

Less than p days ago, the top suit store logistics center with seven yuan brand men's clothing cost RMB 100 million yuan was put into use.

The input and use of this logistics center will greatly enhance the ability of Qipai headquarters to control the distribution of commodities in the major branches of the country and more than 3000 stores.

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< p > in fact, the importance of automation is not only seven cards, including the native a target= "_blank" href= "http://www.91se91.com/" > clothing "/a". Almost all enterprises have taken the automation step in recent years, trying to replace manual labor by automatic operation, and have achieved remarkable results.

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< p > < strong > 18 seconds to produce a pair of trousers efficiency increased by more than 40% < /strong > < /p >

< p > reporter recently entered seven card senior suit storage logistics center, in its three-dimensional warehouse area, the reporter found that the whole warehouse does not have an employee inside, and relies entirely on pallet operation.

Each entry tray is marked with bar code labels, which pfer instructions in the warehouse by identifying the information of pallets, which are defined and pmitted in the warehouse management system, so the operation of access to the stereoscopic warehouse is automatically realized.

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< p > "because the size of the garment packaging box is quite large, it can not be automatically stacked, so this piece still needs manpower.

However, according to the layout of the 20 thousand square meters cross beam storage rack, the number of light truck forklifts will reach 20.

Dai Hui, deputy director of Qipai group office.

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Less than P, there are seven wolves who also benefit from automation.

According to Luo Longxiang, manager of Public Affairs Department of seven wolves, the company introduced intelligent suspension automatic material delivery system as early as 2007. The system can classify work pieces by classification parameters, and achieve efficient automatic material delivery, automatically adjust production processes, reduce waste in production process and eliminate manual handling.

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< p > "in this way, an average of 18 seconds can produce a pair of casual pants to improve the efficiency of more than 40%."

Luo Longxiang told reporters that the above automatic material delivery system can connect with the R & D, plate making and cutting systems in addition to production links, and can also be organically connected with the terminal sales management system. When the product of a terminal terminal is in short supply, the system can quickly and automatically arrange production, and produce short products in the short term and improve the market operation ability.

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< p > on the one hand is the rise in labor costs of enterprises, on the one hand, the industry is "a href=" http://www.91se91.com/news/index_f.asp "technology innovation < /a > trend is obvious. With the vigorous development of economy and science and technology, in the new round of pformation and upgrading, more and more automation equipment and systems have gradually replaced artificial labor in many areas.

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< p > the arrival of the automation era of garment industry. In the interview, these enterprises generally believe that the product quality is more stable, the working efficiency is improved, the production plan is more flexible, and the production management is more simple.

"Using advanced equipment and automation system to change production status is the trend of the times. Whoever needs no one will be eliminated by the industry."

Luo Longxiang thinks.

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< p > < strong > automation mode should be "customized" < /strong > /p >

< p > in fact, stereoscopic warehouses are not rare in China, especially in the fields of pharmaceutical production, machinery manufacturing, etc. automated stereoscopic warehouse has been used for a long time, but the enterprises applying this technology in clothing field are rare.

In the view of the industry, the most fundamental reason for such a situation is that tens of millions of dollars are invested. If a firm does not have stable orders, it will not be willing to invest so much.

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"P >" labor shortage in every busy season of orders will force enterprises to upgrade their traditional labor force to semi automation or even automation.

However, if the order is out of season, the automation system will not be used and wasted.

The industry believes that automation seems simple and intangible, but clothing enterprises are mostly labor-intensive enterprises, and the business process is very complex and cumbersome. Many enterprises need to deal with hundreds of thousands of inventory units every day, and manage countless styles, structures, customer identities and even more data. This brings difficulty to the full realization of automation in garment industry.

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< p > it is understood that most of the local garment enterprises that are automatization are large enterprises with abundant orders and fixed production lines.

In the view of Cai Zhuolong, chairman of the dragon group, the enterprise's automation behavior should be based on the basis of itself and can not follow blindly.

He admitted that in 2008, the dragon group had introduced an advanced automation system, but it was not smooth after that.

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< p > "we receive more foreign trade orders, styles are always changing, the inherent automation system is difficult to meet the changing production process.

Later, we decided to stop the system. Instead, we changed the production mode of "big stream" according to our own situation, and pformed 80% of the operation platform into computer control mode, which optimized the production process and improved the production efficiency.

Cai Zhuolong introduced.

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People in the industry mentioned above suggest that, on the road of automation, strong clothing enterprises can take the lead in trying to use high-end and modern advantage systems, and small and medium-sized enterprises have better use some industry recognized automation equipment on the basis of their actual needs. P

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< p > < strong > case < /strong > < /p >.

< p > < strong > Qipai automatic suspension line < /strong > /p >

< p > < strong > 2000 square meters top 20000 square meters < /strong > /p >

< p > Qipai senior suit storage logistics center reservoir area is divided into stereo reservoir area and storehouse area, of which 2304 cubic meters of solid reservoir area, with an investment amounting to 30 million yuan.

Do not belittle this 2304 square meter warehouse, it can replace the previous 20 thousand square meters of storage space.

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< p > Dai Hui, deputy director of Qipao group office, said the stereoscopic warehouse is 27 meters high, with 9280 storage locations and 10 laneway 16 floors and 58 columns.

According to the ratio of 1 pallets stored in a flat warehouse for every 2 square meters, it actually reached 20 thousand square meters.

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< p > "the current warehouses are all in the form of ground heap, and some small pieces adopt the clapboard shelves. The requirements for picking personnel are relatively high, and all of them need to be solved by manpower. With the rising cost of labor, the old storage mode brings great cost pressure to the enterprises."

Dai Hui said that with the increasing sales volume of the group clothing and the change of sales mode, the demand for the existing logistics operation is getting higher and higher. The traditional warehouse and operation mode can no longer meet the development requirements of the future enterprises.

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Besides P, in addition to the stereoscopic warehouse, the "Qipai" also introduced the hanging warehouse. The introduction of this warehouse can fundamentally solve the wrinkle problem of garment products, especially the top grade suits.

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< p > it is reported that the seven suits of the western style clothes warehouse are all manually built, especially the suits and editions of Western-style clothes are more than those of jackets, and the working efficiency is very low.

"As the first imported garment conveying equipment in China, every batch of clothes that are put in and out of the warehouse will be automatically pmitted through the barcode hanging in the first" a "target=" _blank "href=" http://www.91se91.com/ "> clothing < /a >, which is very simple for the operation staff, each step is standardized operation, and the staff in the optical library can be reduced by half.

Dai Hui said.

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< p > according to the introduction, after the hoisting warehouse is opened, the garments produced from the workshop will enter the warehouse and enter the store later, and the whole process can not be folded.

"This can improve the quality of high-end clothing, hanging warehouse can be achieved from the workshop to the warehouse clothing is not folded, in the future will try to ensure that clothing from the warehouse to stores do not fold, which is very beneficial for brand promotion."

Dai Hui said that the distribution of clothing by automatic suspension line can also improve the turnover efficiency of goods.

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