Home >

Global Shoe Technology Is Coming In The Era Of Intelligent, Automatic And Environmental Protection.

2014/2/15 11:21:00 35

??? 日本語 Fran?ais English 中文

Global Shoe Making Technology Intelligence Automation Environmental Protection

keyword 1: Intelligence .

1, intelligent design .

this year the CAD field brings together three leading international software companies: Italy Shoemaster, UK Delcam and Portugal Mind, showing 2014, a target= "_blank" href= "http://www.91se91.com/" > shoes < /a > design software, which has achieved a lot of intelligent functions in the past.

Taking DelcamShoemaker2014 as an example, the pitional technology from manual imitation to self development is added, which combines traditional manual tracing to the process of computer 3D edition.

On the "rendering" function of three-dimensional rendering, three have been accumulated for many years. On this basis, it can be extended from design to sales: DelcamShoemaker2014 completes the 3D part of shoes, automatically decomposes shoe parts with animation, and consumers can get 360.

Watch the components of shoe parts, and then combine them with animation to stimulate face-to-face sales as well as online orders. Consumers can make personalized choices on the Internet.

In addition, there are some intelligent implementations, such as making last: when you have a shoe last and near shoes, you need to develop a new shoe last. The software can realize the function of automatic mobile and automatic combination, automatically change the color and line, reduce manual intervention, and make it faster, better and more accurate.

2, intelligent recognition and calculation

as we all know, natural < a target= "_blank" href= "http://www.91se91.com/" > leather < /a > all have flaws: Blood tendons, dark wounds, skin scars, grain lines...

Traditional practices rely on handcraftsmen's experience to identify them. As a result, the inspection of leather masters has increased because of their qualifications.

The famous Italy a target= "_blank" href= "http://www.91se91.com/" > shoe machine < /a > CAMOGA has brought a surprise to the industry: self developed leather scanning technology.

The defects of natural leather can be identified or even classified, and the grade of utilization can be automatically identified and calculated by software, so that the utilization ratio of natural leather and the protection of beneficial animal resources can be greatly improved.

An intelligent recognition of leather material is actually classifying all kinds of defects and customizing A, B, C and D.

The process of grading, then set up a grade (the best part of leather) is used for important parts such as shoes, B class (though defective), but it can be used, commonly known as "eating materials". C and D levels may not be utilized, and the ratio of all grades to the whole leather material can also be calculated by software intelligence.

3, intelligent typesetting /p >

Less than P, automatic leather typesetting has always been a worldwide technological tackling problem in the field of numerical control leather layout and cutting.

Several brands have upgraded technology and products every year.

However, the leading technology of this exhibition is...

A black horse from Asia -- Emma numerical control, Dongguan, China.

Since the launch of automatic typesetting software in 2008, based on the practical application of customer factories, after 6 years of continuous R & D and upgrading, the 6 edition of the iwin AI cloud multi-core cloud intelligent typesetting system was launched in September 2013.

According to the introduction, the operation speed can be increased by 2~4 times compared with the previous version (1.0~5.0). Compared with manual processing, it can save time and enhance production efficiency greatly. It also saves more manual labor and reduces labor intensity for manual workers, thereby improving work efficiency. It is also exhibited at China International Leather Exhibition and the 2013 largest sewing equipment exhibition in the world.

This year is Emma's debut in SIMAC&TANNINGTECH.

4, intelligent operation .

intelligent operation and application, especially one of the Italy clippers giant CERIM, the latest "CALIBRATORE" system is the most advanced.

"CALIBRATORE" is a visual system that can be configured on the CERIM production support machine to ensure that any type of production meets the required quality standards.

It is composed of a camera and a display screen, which can be connected with the electronic control system of the machine, and help the operator to correctly locate the upper part of the shoe in a simple and direct way, whether it is a right foot or a left foot.

The camera is vertically aligned on the shoe (upper upper shoe) for viewing from above.

At the setup stage, when all the parameters of the machining model are memorizing by machine, the upper (for example, the right foot) used for reference is placed on the machine: the inspection center locate, adjust the clamping jaw and pull in the right way.

With these completed, a picture will be taken and combined with each processing program: the software will automatically process the image so that it can be applied to the left foot (according to the initial step, also the right foot).

The image is saved to create an electronic file that can be copied for other CERIM machines: always the model mentioned above.

In the production process, when the operator extracts the production process of the shoes being processed, a picture of the reference shoe will appear on the screen.

At this time, the camera starts to start: through a special software, the images of shoes at the stage of help are covered by photos stored.

The covered image is pparent, enabling the operator to perform all necessary adjustments in a simple and quick manner, so that the reference image and the processed shoe can achieve the perfect alignment effect.

If the result is satisfactory, the parameters can be saved for the production of corresponding batches.

In addition, the machines equipped with the "CALIBRATORE" system also ensure the traditional production capacity and can also be operated by non professionals.

5, intelligent pmission .

ANZANI and VOLONTE, the world's leading enterprises representing the highest level of shoemaking line, have brought the world's most advanced "intelligent pport technology": in the pipeline pfer process, you can clearly distinguish small quantities of orders, distinguish all parts of shoes, achieve three-dimensional pmission between different types of sewing, and reduce excessive manual intervention.

The realization of more intelligent functions has made the traditional flat production line of Asian factories far behind.

6, intelligence peeling /p >

therefore it can be speculated that the future intelligent technology of shoemaking will be modularized and smaller.

For example, the newest peeling machine, based on the experience of thinning, develops a handwritten input method similar to electronic products, often enters a word, and it automatically pops up a word and word related to it. The principle of intelligent peeling machine is also the same.

Although intelligent implementation is a relatively long process, every step is the crystallization of human intelligence. The purpose is to reduce the artificial experience value, speed up the process and enhance efficiency.

{page_break}

keyword two: automatic .

with the advancement of industrialization, resources are becoming less and less, and automation technology is applied more and more widely.

The technology of shoemaking and leather automation has always been a new meal for SIMAC&TANNINGTECH.

1, automatic cutting .

this exhibition is the world's five largest leather CNC leather cutting machine brand COMELZ, TESEO, ATOM, EliTRON, EMMA (Dongguan ).

Emma, P, shows the most complete categories, the most diverse technology combinations and the richest hardware and software categories in the field.

All five have brought the quicker and more efficient streamline pmission line, automatic cutting automatic pmission technology, single head, double head, three head and multi head cutting technology for production line layout and receiving.

According to reports, Emma from Dongguan, Asia, is also developing three head, four head and six head cutting technology, in order to help the traditional factory speed up and increase production capacity, liberate manual labor and experience value.

2, automatic sewing /p >

This year, in the field of automatic sewing, P has also seen the rapid development of technology in all audiences.

In addition to continuing the traditional computer XY axis pmission, also .

can further achieve 360 degree of rotation, and ensure that the traces follow the original law. The machine subdivides the functions of the shoemaking industry such as single needle, double needle and thick line. In the application process, a superposition technology has been created. In the past, < a target= "_blank" href= "http://www.91se91.com/" > clothing < /a > sewing process, all the pieces are stitched and applied to the shoemaking area. According to the specific shape of the shoes, multi-layer staircase seams and even three layers of stitches are required, and the maximum width of the processing area is up to 100 100cm 100cm, which sells at a high price of about 8~10 million euros / Taiwan.

3, and pliers machine automatically glued .

glue on the traditional upper, that is, simply brush the glue by hand.

This year's automatic + intelligent combination technology has brought more new expectations to the industry.

the biggest bright spot of this technology is that it can automatically adjust the glue and control the thickness and glue position of the glue according to the different intelligence of the last type.

It can reduce the direct contact between hand and glue, and also save glue material, and the effect is uniform and beautiful.

4, automatic pmission /p >

automatic pmission technology introduced here, it is necessary to distinguish concepts: first, pipelined automatic pmission, and second automatic pmission of mechanical arms.

mainly recommend automatic pmission of mechanical arm: shift from A station to B station without manpower.

Some functions are directly designed in the machine, while others are solved by mechanical arm alone.

For example, the shaping process, the jig of the pliers, the shoe last to be conveyed to the conveyor setting machine. After setting, the other clamp will clip the shoe last to the freezing link, and the whole process will completely replace the manual.

5, automatic grinding (edge / sand bottom) /p >

as we all know, the traditional shoe grinding / sand bottom process is time-consuming, but indispensable.

Another new technology introduced by this exhibition is .

automatic grinding (grinding / sand bottom) technology.

Specific operation: 1, sand bottom, shoe soles need to be polished and sand tracks are stored to the computer, and the manipulator is used to grasp the location of the last position, and the grinding wheel is started. The effect is very stable and standard.

2, edge grinding, for example, safety shoes, the bottom edge of shoes is usually composed of several layers of material, the surface will be uneven, with the manipulator grasp the location, start grinding wheel grinding, relative manual, efficiency is increased, more uniform.

6, automatic spray glue /p >

similarly, the traditional glue spraying process consumes labor and materials when it is useless. The operation is very simple: spraying with the shower head on the shoe parts, spraying too much spray, and being unable to control.

And from

Dynamic glue spray, then use the camera to take pictures of the location needed to spray, store the computer for positioning, and usually narrow the 5mm area inside. The sprinkler will follow the set edge automatically, and then automatically pition to the drying process after spraying.

7, automatic ejection /p >

the injection technology of injection shoes is more effective, which directly saves the process of sticky bottom.

Some shoes do not need sand bottom technology, directly .

using mechanical hand to complete bottling work, no manual paste and sticky.

8, automatic polishing > /strong > /p >

polishing of shoes is also indispensable to the process of sand bottom.

This year, the exhibition also introduced new technology: using machinery

hand polishing can save manpower.

However, there is still a long way to go for Asian factories to achieve large-scale application.

9, automatic logistics /p >

warehousing and logistics automation can accelerate the speed of products to terminals.

The processing factory can help shorten the delivery time and make the order less than /p.

smooth.

For brand factories, we can ensure that the products are up and down in time, grasp the product sales dynamics, and assist in adjusting the market strategy.

The specific performance is: after finishing the last process of shoe making on the assembly line, the shoes are passed through the automatic conveyor belt to the warehouse, automatically packed, packed, registered, loaded and shipped, and sent to various places.

automation is not a fantasy. It can be used to achieve the goal of planning and configuring resources for human, material and material.

keyword three: environmental protection

after the industrial revolution, technological revolution and globalization, the era of green economy has arrived.

International understanding of "green" usually includes three aspects: life, energy conservation and environmental protection.

Green consumption refers to the demand, purchase and consumption activities of consumers for green products. It is an ecological awareness and high-level rational consumption behavior, including green products, including the recycling of materials, the effective use of energy, the protection of living environment and species, and so on, covering all aspects of production behavior and consumption behavior.

1, personality customization

In Europe, P has been advocating individual consumption and personalized customization. Its core concept is to pay the bills first and reproduce again, so as to achieve zero inventory and no waste.

It can be .

every link of shoe making, such as creative design, order, production, etc.

All of them produce high value, so personalized customization is also an environmental protection manufacturing and green consumption mode.

2, design concept .

in Europe, the concept of design is not limited to the category of design, but also refers to the establishment of an environmental protection and green system at the same time.

In production

seek a balance between material, technology, price, value and environmental protection.

Such as tanning process, can not contain harmful substances to human body.

Shoe sole materials are degradable, renewable and recycled.

In short, the environmental protection law must be followed in the whole process design of leather making, mould making, shoemaking, hardware, processing and so on.

3, recyclable material /p >

in addition, recyclable materials are also a highlight of this exhibition's environmental protection theme, and many new material recovery cases have been launched.

Such as EVA < .

material recovery. In the past, EVA and rubber materials were recognized as non recyclable materials worldwide.

But through the continuous research and experiment of the industry, relevant machines and formulations have been developed, and the EVA scrap has been recovered again.

And the value of this kind of recycling can be calculated by billions.

4, environmental protection spray glue /p >

according to statistics, this exhibition has a relatively large number of environment-friendly glue spraying exhibitors, which has led a trend.

As we all know, there are many workers in shoemaking process .

order is related to adhesives, including hot melt adhesive process, water-based adhesive process, yellow glue process, ammonia, powdered adhesive technology, white latex technology, water environmental glue technology, etc.

These categories are applied in different processes and have different functions.

However, how to avoid hurting the human body and avoiding strong smell is a problem that we must face to solve, thus promoting the innovation of many processes and materials.

The development of related equipment and technology has been promoted, such as heat capacity glue and the application of Hong Kong treasure.

Water spray, which is derived from the sole and the shoe upper ventilation and other beneficial human health technology.

5, hot melt adhesive process

hot melt adhesive process is a kind of bonding and molding technology.

Successive exhibitions, such as "harbor treasure" which will be breathed, are constantly witnessing technological upgrading. In the past, Hong Bao was soaked in tin water and later developed with hot melt adhesive. Now it is applied to various concepts of elastic hot melt adhesive and breathable hot melt adhesive.

Moreover, the function selection is different when applied to the heel shaping and front gear.

This technology not only brings huge business opportunities to shoemaking technology, but also boosts the sustainable development of the industry and promotes human health and environmental protection.

6, water gel process

popular nail free shoes are closely related to the popularization and application of water-based adhesives.

For example, women's high-heeled shoes must be nailed to this process in the past, when the design is .

Less than P, the sensitive chemical enterprises immediately captured business opportunities, and developed a water-based adhesive without nails and glue.

Because its process is safe, environmental friendly, easy to adhere, refreshing and not sticky, its fast drying and adhesive strength has been extended to multiple processes such as adhesive soles.

in summary, the author summarizes several characteristics of SIMAC&TANNINGTECH2013: /p >

1, composite technology challenge new high

as I have seen, a multifunctional device can synchronously implement three or four processes: nail fastener, punching, laser and screen printing, saving a lot of .

time and manpower to avoid duplication of labor and create quality problems. At the same time, it helps new creative designs and effects to achieve new trends.

two, Asian technical PK competition /p >

following the 2012 Taiwan shoe machine brand fronts SIMAC&TANNINGTECH, 2013, Emma and ILLY from Dongguan brought their latest CNC leather cutting technology and automatic assembly line with the global counterparts PK, demonstrating the unique technology applicable to the Asian factory mode.

This shows that the continuous efforts and progress of Asian shoe machine enterprises begin to have international competitiveness gradually, and after being unwilling to do so, they can share a cake with them.

strong > three, new and old alternation, echelon pfer /p >

there is an obvious trend in this exhibition, namely the new and old alternation of industries and the pfer of echelons.

The performance is as follows: 1, exhibitors change, some of them are older than /p.

exhibitors were suddenly absent, and some new faces began to take over.

2, audience changes, the proportion of visiting countries in developing countries is rising.

3, some emerging countries and markets are positive, such as the Middle East, North Africa, Eastern Europe, South America, neighboring countries and so on.

it is foreseeable that the global footwear industry will still maintain its active and positive development in the next ten years.

Only the advantages of some countries and regions will be replaced by new and more competitive countries and markets.

How to maintain international competitiveness is the first issue faced by every shoemaking enterprise.

In the future, intelligence, automation and environmental protection will be the main direction of development and will promote the sustainable development of the global shoe making and leather industry.