What Kind Of Textile Machinery Equipment Do Textile Enterprises Welcome?
After two years, China International a target= "_blank" href= "http://www.91se91.com/" > textile < /a > Machinery Exhibition and ITMA Asia exhibition was opened again in Shanghai again.
In the case of the economic operation of the entire industry is not satisfactory, this exhibition seems to carry more hope and expectation of textile enterprises.
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< p > user enterprises generally reflect that in recent years China's textile machinery manufacturing technology has made rapid progress, regardless of the overall technical level of the equipment, product automation or digitalization has made significant progress, equipment manufacturing accuracy and high speed stability has also been significantly improved.
At the same time, the equipment's appearance design, energy saving and consumption reduction index are also moving closer to international famous products.
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< p > there is no denying that compared with the advanced textile machinery manufacturing technology in Europe, we still have gaps. Most of these gaps are mainly reflected by the problems often reflected by users: the stability and reliability of the equipment is not enough, the reliability of electrical components is not reliable, and the durability of textile parts is not enough.
It is gratifying to note that at present, China's textile machinery manufacturers have realized these, and they are becoming more rational, paying more attention to the personalized needs of users and paying more attention to the upgrading of equipment and technology.
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< p > in a sense, the exhibition is more like a mirror.
Textile machinery enterprises have seen their own shortcomings, and textile enterprises have seen the future development trend of the industry.
This mirror reflects the image of the Chinese textile machinery, which is going to catch up with the Chinese textile machinery. The spectacle presents a grand event that will speed up the pformation of our country from a textile nation to a textile power.
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< p > this year is the fourth China International Textile Machinery Exhibition and the ITMA Asian exhibition.
What is the purpose of users' participation in the exhibition? What can they bring to the two-year exhibition? What are the advantages and disadvantages of domestic equipment and imported equipment in the eyes of users? What kind of equipment do users need most at present? What is the development trend of the future textile machinery in the eyes of users? With these questions, we interviewed over a dozen user enterprises nationwide, and they gave the answers to the questions.
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< p > involved in the investigation of enterprise < /p >
< p > Shandong Liaocheng Huarun Textile Co., Ltd. Changzhou knitting and dyeing Co., Ltd. Xuchang Yufeng Textile Co., Ltd. < /p >
P > P > Xianyang Huarun Textile Co., Ltd., Xianyang Huarun Textile Co., Ltd., Nanshan Textile Co., Ltd., textile < a target=, href=, http://www.91se91.com/ > clothing < /a > Shandong Lu Yin group Yucheng cashmere company < /p >
< p > Shaanxi eight party Textile Co., Ltd. Shaanxi Wuhuan Group Industrial Co., Ltd. Xi'an four cotton textile Co., Ltd. Wuhan Jiangnan group Wuhan Wuhan Dahua Group Co., Ltd. < /p >
< p > participation in the review expert < /p >
< p > Miu Dingshu, senior engineer of Suzhou textile engineering society, Professor Lin Yu /p, Professor of Wuhan Textile University.
< p > < strong > 1 the function of the exhibition is < /strong > < /p >.
< p > user voice < /p >
< p > Zhengzhou four cotton deputy general manager and chief engineer Guo Chuanying < /p >
< p > in recent years, the textile industry has encountered the "cold current" of the market.
Under such circumstances, textile enterprises need to broaden their horizons, understand the development trend of textile machinery technology, acquire technical information, and grasp opportunities for development.
Textile machinery exhibition can help users achieve these goals.
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< p > Liu Bin, general manager of Wuhan Jiangnan Group Co., Ltd. < /p >
< p > textile machinery exhibition shows us what changes have been made in the world and China's textile machinery and equipment, so that enterprises can grasp the frontier information of textile machinery.
This is conducive to the preparation of technological pformation in advance by textile enterprises, which is conducive to targeted product development and market decision making by textile enterprises, and constantly upgrading the technology to improve labour productivity compared with the equipment status of their own enterprises.
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< p > Wei Xiling, deputy general manager of Xianyang Huarun Textile Co., Ltd. < /p >
< p > through the exhibition exchange, learning and on-site experience, we can make cotton textile enterprises learn more about new textile technology, new technology and new equipment, which is convenient for enterprises to learn and use in new product development, technological innovation and product quality level improvement.
Especially in recent years, the textile industry is facing unprecedented difficulties. By participating in the exhibition, enterprises can understand the new direction and trend of the development of textile machinery, and help and inspire the upgrading of enterprises and the realization of cost-effective equipment matching.
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< p > Changzhou Xu Rong knitting printing and dyeing Co., Ltd. Zuo Kai Jie < /p >
< p > to understand the development trend of the industry, to locate the equipment level of the factory, and look for the direction of the future equipment and technology pformation, so as to achieve a higher level of production.
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< p > expert opinion < /p >
< p > < < /p > > professor of Wuhan Textile University.
< p > at every spinning machine exhibition, what the audience is most concerned about is what new machines are better, more automated, more stable in performance, more energy saving and emission reduction than the previous ones.
Generally, the models that do not move and remain original are disdain.
That is to say, the most innovative equipment is often the focus of attention.
The function of the exhibition is to take the lead in the horse race.
Not only do they make a big difference, they also have more radiation and influence, and drive their peers to catch up and promote technological innovation and progress in the whole industry. This is the most important function of the exhibition.
User voice < /p >
< p > < strong > 2 advantages of domestic equipment < /strong > < /p >
< p > user voice < /p >
< p > Shandong Liaocheng Huarun textile company senior technician Liu Yunguang < /p >
< p > despite the fact that the imported textile machinery is stronger than the homemade similar equipment in terms of manufacturing accuracy, reliability, stability and machine efficiency, the advantages of domestic equipment are also obvious, such as the domestic comber is affordable, the spare parts are complete and the after-sales service is in place. After recent years of efforts, some technical indicators have reached or reached the import machine level.
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< p > Liu Bin, general manager of Wuhan Jiangnan Group Co., Ltd. < /p >
< p > in terms of automation, stability and energy consumption, there is still a certain gap between domestic textile machinery and foreign textile machinery, but the domestic spinning machinery has its own advantages.
For example, domestic spinning machines generally have lower prices, shorter procurement cycles (from ordering to installation in just 3 months, while foreign spinning machines need one year) and service in place (a phone call, a few hours to come to the door).
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< p > Wei Xiling, deputy general manager of Xianyang Huarun Textile Co., Ltd. < /p >
< p > the advantages of domestic equipment are low price, wide selection of equipment matching, and relatively convenient after-sales service, especially for the supply of machine parts, which is convenient for enterprises to stock compressor parts.
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< p > expert opinion < /p >
< p > the senior engineer of Suzhou Textile Engineering Society Miao Shu Shu < /p >
< p > domestic equipment has high cost performance, and the price is at least 1/2~1/3 cheaper than imported equipment. The supply is relatively convenient (shops, channels are more), and the vulnerable parts are easy to configure and timely.
At the same time, the payment method of domestic equipment is diversified, and it can be targeted to carry out the pformation of short flat speed according to the needs of customers.
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< p > < strong > 3 advantages of imported equipment < /strong > < /p >
< p > user voice < /p >
< p > Song Song, chairman of Xuchang Yufeng Textile Co. Ltd., < /p >.
< p > Xuchang Yufeng company owns 3 sets, 6 lines and 48 units (carding machine) of British cross Rolle Crosroc blowing carding unit.
This kind of equipment has high efficiency, low malfunction and low labor consumption. The output can reach 46 kg / T, which is 15% higher than that of the domestic similar equipment at 40 kg / T, and the yarn quality reaches 5% of the Ulster communique. The daily production of 6 people in three shifts is 1/3 less than that of domestic equipment.
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< p > equipment head of Zhengzhou first textile company < /p >
< p > the imported blowing carding unit successfully debugged successfully, and the domestic blowing carding unit was difficult to enter normal operation for one month after commissioning.
The instructions of the imported blowing carding unit are very detailed, and they are clearly written even in the parts of gasoline, operation procedures and fuel cycle.
These are the problems and gaps existing in domestic equipment.
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< p > imported comber is stable and reliable, and has not failed in more than 1 years.
The domestic machine automatic winding machine and imported equipment can not compare.
Our company has 27 sets of automatic winding machines in Germany.
The quality of the knot is very good, the nodes can not be seen, and the consistency is good.
Moreover, the knot strength can reach more than 85%.
The equipment is equipped with alarm device, and according to the individuation requirement of the enterprise, the detection module of foreign fiber can be added.
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< p > expert opinion < /p >
< p > the senior engineer of Suzhou Textile Engineering Society Miao Shu Shu < /p >
< p > Import > a href= "http://www.91se91.com/news/index_c.asp" > equipment < /a > the advantages of energy conservation and consumption reduction are obvious.
For example, the energy efficiency of TOYOTA spinning frame can reach more than 90%, thus achieving the energy saving operation of the equipment.
The latest automatic winding machine in Japan has increased 5%~10% while reducing power consumption by 5%~15%, reducing air consumption by 10%~50%, reducing the amount of silk waste by 10%~50%, and achieving real energy saving.
User voice < /p >
< p > < strong > 4 the equipment needed by users is < /strong > /p >
< p > user voice < /p >
< p > Shandong Liaocheng Huarun Textile Co., Ltd. senior technician Liu Yunguang < /p >
< p > textile enterprises currently need the equipment with high automation, high precision, reliability, stability, high efficiency of machine operation, and can reasonably reduce labor costs and reasonable price performance. The textile products with good after-sale service are more and more popular among users.
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< p > Wei Xiling, deputy general manager of Xianyang Huarun Textile Co., Ltd. < /p >
With regard to the needs of our enterprises and other enterprises we understand, the labor costs begin to gradually increase as the demographic dividend weakens. The textile enterprises need equipment with high automation, simple maintenance, convenient maintenance, and complex process changes. At the same time, the low failure rate and energy saving and environmental protection equipment in P are also favored by users.
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< p > from this point of view, at present, the domestic equipment still needs more efforts in three aspects: first, to enhance the automation; two, to improve the stability, especially the failure rate in operation; and three, to strengthen the awareness of energy conservation and environmental protection.
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< p > Changzhou Xu Rong knitting printing and dyeing Co., Ltd. Zuo Kai Jie < /p >
< p > at present, the demand for digitalization and environmental protection equipment in our industry is relatively large.
These devices are highly automated, intelligent, reduce labor, save water, dyes, auxiliaries and other characteristics. When producing the same products, they can achieve energy saving and environmental protection purposes.
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< p > Wang Shili, /p of Shandong cashmere company of Lu Yin group Yucheng.
< p > with the continuous changes of market demand, textile enterprises have been accelerating the pace of product structure adjustment, and some changes have also taken place in the selection standards of textile machinery equipment.
For example, the adaptability of equipment is constantly increasing. At the same time, with the continuous increase of labor costs, textile enterprises have put forward higher requirements for automation and production efficiency of textile machinery.
In addition, the cost performance of textile machinery is a relatively important consideration.
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< p > the deputy general manager of Xi'an four cotton textile Co., Ltd. patriotic < /p >.
The textile industry has entered a period of structural adjustment and pformation after several years of rapid development. The demand for textile equipment has been continuously improved by P.
It is mainly manifested in three aspects: first, the efficiency of automation, continuity, high speed and intellectualization of textile equipment integration; two is to develop joint equipment, reduce process circulation and waste; three, it is easy to operate, wide in scope, precise in control and efficient in equipment.
In the future, domestic equipment should increase investment in product R & D, after-sales service and technological innovation, work hard in the application of new materials, new processes and new technologies, and constantly improve the quality of products to meet the needs of the current market.
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< p > General Engineer of Shaanxi eight party Textile Co., Ltd. Yan Qun, < /p >
< p > according to the current situation of equipment utilization in domestic textile enterprises, we should choose the domestic high-end, international middle end products as far as possible when enterprises have sufficient funds.
In doing so, the cost performance of the equipment will be more obvious.
In the case of tight textile workers, this practice can be regarded as a reasonable choice.
Domestic equipment should make more efforts in the field of independent innovation in the future, improve equipment processing accuracy, heat treatment technology, improve after-sales service, take the world's advanced textile equipment manufacturing enterprises as benchmarking, narrow the gap with them, and take advantage of price advantage to occupy the market.
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< p > expert opinion < /p >
< p > the senior engineer of Suzhou Textile Engineering Society Miao Shu Shu < /p >
< p > at present, user enterprises need the emergence of high speed, high yield, high quality, multi-functional, automatic and intelligent devices. These devices are characterized by high precision, high efficiency, low energy consumption, stability, easy operation, easy maintenance and cost-effective.
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< p > < strong > 5 the gap of domestic equipment is less than /strong > /p >
< p > Wei Xiling, deputy general manager of Huarun textile, Xianyang, < /p >
< p > in recent years, China's textile machinery has developed rapidly, especially in the mechanical and electrical integration, intelligent, machining accuracy has been significantly improved.
But there is still a certain gap in the overall performance of the equipment.
For example, the weft insertion rate of air-jet looms, and the intelligence and energy saving of the electrical wiring are still insufficient.
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< p > Tang Xiaoping, deputy chief engineer of Wuhuan Industrial Co., Ltd. < /p >
< p > at present, the equipment gap at home and abroad is mainly manifested in the stability and consistency of equipment. The main reason for this phenomenon lies in the fact that our research investment is limited, and there is a lack of independent research and development, independent intellectual property rights, and leading the development of textile technology.
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Although P is a large textile country, it has always relied on foreign countries for its formulation of sophisticated technical standards.
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< p > Changzhou Xu Rong knitting and dyeing Co., Ltd. Zuo Kai Jie < /p >
< p > there is still a gap between the automation level, machining accuracy, humanized design and assembly accuracy of domestic equipment compared with that of developed countries.
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< p > Shandong Lu Yin Yucheng cashmere company Wang Shili < /p >.
< p > in recent years, the manufacturing level of our textile machinery, textile equipment and testing instruments has been significantly improved, and our users have also felt this change.
However, there is still a big gap between China's textile machinery and the famous European products in terms of efficient automation and quality control.
These differences are mainly manifested in the key control parts of the automatic winder and the key control parts of the self leveling drawing frame.
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< p > expert opinion < /p >
< p > < < /p > > professor of Wuhan Textile University.
< p > the automation level of China's textile machinery is still behind the foreign countries in the final analysis of digital technology and application; the stability of domestic textile machinery is not enough; the comprehensive energy consumption and environmental protection also have a clear gap.
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< p > < strong > 6 development trend of textile machinery < /strong > < /p >
< p > < strong > user voice < /strong > /p >
< p > Liu Bin, general manager of Wuhan Jiangnan Group Co., Ltd. < /p >
< p > the trend of today's textile machinery and equipment is high speed, automation and energy saving.
The difficulty in recruiting textile enterprises will force enterprises to use new and high technology to pform traditional industries, and the application of new technologies in textile machinery and equipment will conform to this trend, so that the employment of textile enterprises will gradually decrease and the labor productivity of enterprises will gradually improve.
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< p > the chairman of Wuhan Yu Da Hua company, Wan Shun Shun /p.
< p > on the one hand, the automation degree of textile machinery and equipment will be higher and higher.
Now, the equipment depends on human operation, and the production of varieties and quality is often influenced by people's emotions. After the automation level is raised, these problems can be overcome.
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At the same time, the on-line monitoring of modern textile machinery equipment is also helpful for managers to find problems in time and improve in time. On the other hand, the application of new technologies of textile machinery and equipment will reduce the employment of textile enterprises gradually.
For example, the development of thin and thin links will not only improve the quality of products, but also reduce the employment and increase the labor productivity of textile enterprises.
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< p > Shandong Lu Yin Yucheng cashmere company Wang Shili < /p >.
< p > China's textile industry has gradually accelerated its pace of upgrading. This will inevitably require textile enterprises to further enhance the added value of products and further improve the quality of products, while further reducing the cost of production and operation and maintaining a certain profit margin for enterprises.
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In terms of semi worsted industry, technical equipment still needs to be perfected continuously. Textile machinery manufacturers need to further refine and develop semi spinning special spinning equipment for different raw material characteristics and technical requirements to meet the requirements of semi worsted development such as spun silk blended and plush blended P.
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< p > Nanshan Group textile technician Wang Enqing < /p >
< p > with the increase of labor cost, textile enterprises' demand for equipment automation is also increasing.
The automation of equipment has become the focus of textile machinery research and development.
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< p > textile enterprises hope that textile machinery manufacturers will continuously increase R & D investment and technological innovation, accelerate the pformation from "manufacturing" to "creating", and adopt flexible, mechatronics and modular structure design to develop textile equipment with differential functions and on-line detection, computer network diagnosis and automatic control functions, so as to accelerate the pace of "machine substitution".
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< p > Xi'an four cotton textile deputy general manager, patriotic < /p >.
< p > I think there are two main trends in the future development of textile machinery: first, the automation, continuity, speed and intelligence level of textile machinery integration; two, the improvement of product quality, the extension of product application scope, the increase of labor productivity and the reduction of labor costs, and the total demand for joint equipment, such as the combination of thin and thin parts, and fine connection.
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< p > expert opinion < /p >
< p > Suzhou Textile Engineering Society Gao Gong Miao Ding Shu < /p >
< p > the general trend of the development of future equipment should be environmental protection, energy saving, intelligent and unmanned.
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< p > < a href= "http://www.91se91.com/news/index_c.asp" > textile enterprise < /a > is more concerned about whether the equipment meets the requirements of high quality, high yield, high efficiency, modularization, automation, including automation, continuity, and high speed.
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