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Hawk After Sale And Hawk Teaches You How To Maintain Cutting Machines (1)
< p > NC cutting equipment belongs to the more precise numerical control products. The daily maintenance work of the cutting machine plays a very important role in maximizing the efficiency of the clipping machine and improving the cutting accuracy and efficiency. < /p >
< p > what kind of maintenance is needed for the CNC cutting machine? What steps can be taken to truly ensure the more efficient operation of the equipment and maximize its effectiveness? < /p >
< p > Global soft material cutting expert - with Eagle Technology's senior after-sales service engineer combined with years of maintenance experience, will provide customers with the most practical and reasonable equipment maintenance tips for your reference. < /p >
< p > > a href= "http://sjfzxm.com/news/index_f.asp" > problem 1 < /a >: how to maintain the cutters used for cutting, how to ensure that the cutters are always in good working condition and ensure the accuracy of cutting? A: cutting tools are often used in cutting operations, and also one of the important parts related to the accuracy of cutting. Therefore, the knives need to be carefully maintained every day. In the daily maintenance, we should carefully check the width of the cutter. First, remove the puncher, take down the cutter, then use the vernier caliper to check the upper, middle and lower three values of the cutter width, and take the average value as the value of the cutters, so as to ensure the accuracy of cutting. Once the cutter width is not up to the standard, it is necessary to change the cutter in time. < /p >
< p > problem 2: how to prevent slider from malfunctioning in high speed motion? < /p >
< p > A: when the slider is cutting, the speed of cutting along with the cutting tool will directly affect the cutting accuracy and cutting effect of the cutter. If the slider fails during the operation, it will affect the accuracy of the whole cutting operation. Therefore, before the daily trimming operation, the grease remaining around the slide block should be carefully removed and the high temperature lubricating oil can be coated around the slide block, so that the slider can be damaged in high speed movement, the life of the slider will be affected, and the cutting accuracy of the cutter will also be affected. If the slider is installed with obvious swaying, it needs to be replaced in time. < /p >
< p > < a href= "http://sjfzxm.com/news/index_f.asp" > problem 3 < /a >: how should we maintain the eccentric sleeve in advance? < /p >
< p > A: eccentric sleeve should be carefully rubbed with lubricating oil at the junction of eccentric sleeve and pull rod before cutting machine is used, so that the eccentric sleeve can be prevented from cracking due to excessive wear during use. Regularly check the gap between eccentric sleeve and bearing. < /p >
< p > question 4: what important checks should be made before launching? < /p >
< p > A: before starting the machine, we should make a careful and careful examination of the following points. < /p >
< p > 1. air pressure inspection, we should pay attention to check the total pressure and Y rail pressure, the total pressure should be 0.5MPa, the Y rail pressure should be 0.1MPa, so that the cylinder can operate normally. < /p >
< p > 2. confirm whether the toothed belt at the head can move freely and wear or crack. If there is a sense of hysteresis in the drive, it shows that the bearing has started to wear, which will affect the cutting quality of the cutting machine and need to change the bearing immediately. < /p >
< p > 3. confirm that the round belt of sharpening stone can rotate smoothly, so as to extend the service life of the belt, please put a little lubricant on the belt. But not too much, otherwise the belt will slip, resulting in poor grinding. < /p >
Question P: Question 5: what important inspection and maintenance should be done to the cutting machine after use every day? < /p >
< p > A: after daily use, the cleaning of the cutting machine is very important, which directly affects the smooth cutting and cutting accuracy of the cutting machine. Therefore, the following inspections and cleaning work should be done after the use of the cutting machine: < /p >
< p > 1.. For the X direction of the tailoring machine and the Y direction, the air gun should be used to clean the inside of the guide rail and the inside of the machine tool, and the inner side of the Y rail tooth shape belt to ensure the cleanliness around the machine. < /p >
< p > 2. use air gun to clean the cutter head to prevent clogging of the internal grinding wheel of the cutter head due to cloth and debris. < /p >
< p > 3. cross cursor to confirm that after the original point reset, return to the label label to ensure the next tailoring precision. < /p >
< p > 4. cleaning the crumbs on the surface of the bristles to prevent the debris from being carried to the inside of the rack when rotating. < /p >
< p > 5.. Use the air gun to clean the dust in the electric control box (to clean up under the condition of power cut), and prevent the dust accumulation from causing short circuit. < /p >
< p > > a href= "http://sjfzxm.com/news/index_f.asp" > problem < /a > 6: the cutter guide is very important for cutting operation. What kind of maintenance measures should be adopted for the guide way? < /p >
< p > A: to ensure smooth cutting operation, ensure that the head can run smoothly in the direction of X and Y. This requires injection of lubricating oil in the direction of X and Y direction, and regularly cleaning up the debris in the guide rail, so that the rail corrosion can be prevented and the head can run smoothly. < /p >
< p > question 7: how can we ensure that the vacuum pump can operate in a quiet and normal way? < /p >
< p > A: first of all, the vacuum pump must be removed from the vacuum pump to maintain the vacuum pump. A certain lubricating oil is injected into the bearing of the vacuum pump to ensure the smooth operation of the vacuum pump, and no noise or malfunction can be caused by excessive friction. Next, we must carefully clean the fan of the vacuum pump inverter, avoiding the shortening of the service life of the inverter due to the inconvenience of heat dissipation. < /p >
Question P: question 8: how should cylinders, bristles and inspection boards be maintained and maintained? < /p >
< p > A: first of all, we have to open the check board, remove the debris and impurities in the movable filter plate, prevent clogging of the filter and affect the inspiratory effect; secondly, oil the polished rod and slide rod of the cylinder to ensure that the cylinder moves continuously and easily. For the cleaning of bristles, we should use air guns and tweezers to carefully remove the debris from the bristles and the broken ends of the bristles, so as to avoid cracks due to impurities in the bristles, resulting in the cutting of the bristles, resulting in the cutting of the bristles and the cutting effect. < /p >
< p > problem 9: what important matters should we pay attention to when replacing the conventional vulnerable parts? < /p >
< p > 1., we must pay attention to adjusting and replacing parts in all parts. Please turn off the power and put it into operation. < /p >
< p > 2., when changing the bristles, be careful not to drop the screws into the machine. Otherwise, the foreign matter will cause mechanical problems. When installing the rigid pipe, the screws must be locked to prevent the screws from loosening and break the rigid pipes. < /p >
< p > 3., it is particularly important to remind that the origin and sensors of X, Y and Z have been deployed before the factory is ready. Please do not touch them. The speed controller of each compressed air cylinder has been adjusted to the standard speed working condition. Please do not touch it. < /p >
Question P: question 10: I want to know what steps need to be taken to replace the rigid bristles. < /p >
< p > the order of replacing the bristles is: < /p >
< p > first, remove the guard plates on both sides of the machine < /p >.
< p >, then remove the fixing screws on the chain and remove the rigid capillary from the chain. < /p >
< p > then remove the bristles from the sliding rigid pipes and fix the new bristles on the rigid pipes. After renewing the bristles, re install the rigid capillary to the chain. < /p >
< p > question 11: what are the steps to replace the cutters? < /p >
< p > please change the cutting knife correctly in the following order: < /p >
< p > 1. confirm that the tool will not touch anything after falling down. < /p >
P > 2. remove the fixed screw a so that the guide rod is separated from the connecting rod. < /p >
< p > 3. lifting the connecting rod to the top of the eccentric shaft. Remove the fixing screw B (slide block) < /p >.
< p > 4. loosening the fixing screw C, pulling the torsion bar, slide block and blade upward. (change slider) < /p >
< p > 5. loosening the fixing screw D and taking off the blade. (tool changing and slider) < /p >
< p > 6. replace the new blade and screw the fixed screw d to the head of the tool. Do not tighten it. Then remove the dirt from the slider and slide box, and apply the butter. (tool changing and slider) < /p >
< p > 7., according to the reverse order from 2. to 5., install the cutting tools. < /p >
< p > 8., after the tool is installed, rotate the eccentric shaft slowly with the hand, confirm whether the cutter is moving smoothly up and down in the guide roller of the cloth pressing plate part. If the tool is not installed correctly, the movement of the tool will sink, correct and adjust. < /p >
After the adjustment of < p > 9., please tighten the fixed screw D. < /p >
< p > more information, please pay attention to @ Shanghai and Eagle Technology Public micro signal < /p >.
< p > what kind of maintenance is needed for the CNC cutting machine? What steps can be taken to truly ensure the more efficient operation of the equipment and maximize its effectiveness? < /p >
< p > Global soft material cutting expert - with Eagle Technology's senior after-sales service engineer combined with years of maintenance experience, will provide customers with the most practical and reasonable equipment maintenance tips for your reference. < /p >
< p > > a href= "http://sjfzxm.com/news/index_f.asp" > problem 1 < /a >: how to maintain the cutters used for cutting, how to ensure that the cutters are always in good working condition and ensure the accuracy of cutting? A: cutting tools are often used in cutting operations, and also one of the important parts related to the accuracy of cutting. Therefore, the knives need to be carefully maintained every day. In the daily maintenance, we should carefully check the width of the cutter. First, remove the puncher, take down the cutter, then use the vernier caliper to check the upper, middle and lower three values of the cutter width, and take the average value as the value of the cutters, so as to ensure the accuracy of cutting. Once the cutter width is not up to the standard, it is necessary to change the cutter in time. < /p >
< p > problem 2: how to prevent slider from malfunctioning in high speed motion? < /p >
< p > A: when the slider is cutting, the speed of cutting along with the cutting tool will directly affect the cutting accuracy and cutting effect of the cutter. If the slider fails during the operation, it will affect the accuracy of the whole cutting operation. Therefore, before the daily trimming operation, the grease remaining around the slide block should be carefully removed and the high temperature lubricating oil can be coated around the slide block, so that the slider can be damaged in high speed movement, the life of the slider will be affected, and the cutting accuracy of the cutter will also be affected. If the slider is installed with obvious swaying, it needs to be replaced in time. < /p >
< p > < a href= "http://sjfzxm.com/news/index_f.asp" > problem 3 < /a >: how should we maintain the eccentric sleeve in advance? < /p >
< p > A: eccentric sleeve should be carefully rubbed with lubricating oil at the junction of eccentric sleeve and pull rod before cutting machine is used, so that the eccentric sleeve can be prevented from cracking due to excessive wear during use. Regularly check the gap between eccentric sleeve and bearing. < /p >
< p > question 4: what important checks should be made before launching? < /p >
< p > A: before starting the machine, we should make a careful and careful examination of the following points. < /p >
< p > 1. air pressure inspection, we should pay attention to check the total pressure and Y rail pressure, the total pressure should be 0.5MPa, the Y rail pressure should be 0.1MPa, so that the cylinder can operate normally. < /p >
< p > 2. confirm whether the toothed belt at the head can move freely and wear or crack. If there is a sense of hysteresis in the drive, it shows that the bearing has started to wear, which will affect the cutting quality of the cutting machine and need to change the bearing immediately. < /p >
< p > 3. confirm that the round belt of sharpening stone can rotate smoothly, so as to extend the service life of the belt, please put a little lubricant on the belt. But not too much, otherwise the belt will slip, resulting in poor grinding. < /p >
Question P: Question 5: what important inspection and maintenance should be done to the cutting machine after use every day? < /p >
< p > A: after daily use, the cleaning of the cutting machine is very important, which directly affects the smooth cutting and cutting accuracy of the cutting machine. Therefore, the following inspections and cleaning work should be done after the use of the cutting machine: < /p >
< p > 1.. For the X direction of the tailoring machine and the Y direction, the air gun should be used to clean the inside of the guide rail and the inside of the machine tool, and the inner side of the Y rail tooth shape belt to ensure the cleanliness around the machine. < /p >
< p > 2. use air gun to clean the cutter head to prevent clogging of the internal grinding wheel of the cutter head due to cloth and debris. < /p >
< p > 3. cross cursor to confirm that after the original point reset, return to the label label to ensure the next tailoring precision. < /p >
< p > 4. cleaning the crumbs on the surface of the bristles to prevent the debris from being carried to the inside of the rack when rotating. < /p >
< p > 5.. Use the air gun to clean the dust in the electric control box (to clean up under the condition of power cut), and prevent the dust accumulation from causing short circuit. < /p >
< p > > a href= "http://sjfzxm.com/news/index_f.asp" > problem < /a > 6: the cutter guide is very important for cutting operation. What kind of maintenance measures should be adopted for the guide way? < /p >
< p > A: to ensure smooth cutting operation, ensure that the head can run smoothly in the direction of X and Y. This requires injection of lubricating oil in the direction of X and Y direction, and regularly cleaning up the debris in the guide rail, so that the rail corrosion can be prevented and the head can run smoothly. < /p >
< p > question 7: how can we ensure that the vacuum pump can operate in a quiet and normal way? < /p >
< p > A: first of all, the vacuum pump must be removed from the vacuum pump to maintain the vacuum pump. A certain lubricating oil is injected into the bearing of the vacuum pump to ensure the smooth operation of the vacuum pump, and no noise or malfunction can be caused by excessive friction. Next, we must carefully clean the fan of the vacuum pump inverter, avoiding the shortening of the service life of the inverter due to the inconvenience of heat dissipation. < /p >
Question P: question 8: how should cylinders, bristles and inspection boards be maintained and maintained? < /p >
< p > A: first of all, we have to open the check board, remove the debris and impurities in the movable filter plate, prevent clogging of the filter and affect the inspiratory effect; secondly, oil the polished rod and slide rod of the cylinder to ensure that the cylinder moves continuously and easily. For the cleaning of bristles, we should use air guns and tweezers to carefully remove the debris from the bristles and the broken ends of the bristles, so as to avoid cracks due to impurities in the bristles, resulting in the cutting of the bristles, resulting in the cutting of the bristles and the cutting effect. < /p >
< p > problem 9: what important matters should we pay attention to when replacing the conventional vulnerable parts? < /p >
< p > 1., we must pay attention to adjusting and replacing parts in all parts. Please turn off the power and put it into operation. < /p >
< p > 2., when changing the bristles, be careful not to drop the screws into the machine. Otherwise, the foreign matter will cause mechanical problems. When installing the rigid pipe, the screws must be locked to prevent the screws from loosening and break the rigid pipes. < /p >
< p > 3., it is particularly important to remind that the origin and sensors of X, Y and Z have been deployed before the factory is ready. Please do not touch them. The speed controller of each compressed air cylinder has been adjusted to the standard speed working condition. Please do not touch it. < /p >
Question P: question 10: I want to know what steps need to be taken to replace the rigid bristles. < /p >
< p > the order of replacing the bristles is: < /p >
< p > first, remove the guard plates on both sides of the machine < /p >.
< p >, then remove the fixing screws on the chain and remove the rigid capillary from the chain. < /p >
< p > then remove the bristles from the sliding rigid pipes and fix the new bristles on the rigid pipes. After renewing the bristles, re install the rigid capillary to the chain. < /p >
< p > question 11: what are the steps to replace the cutters? < /p >
< p > please change the cutting knife correctly in the following order: < /p >
< p > 1. confirm that the tool will not touch anything after falling down. < /p >
P > 2. remove the fixed screw a so that the guide rod is separated from the connecting rod. < /p >
< p > 3. lifting the connecting rod to the top of the eccentric shaft. Remove the fixing screw B (slide block) < /p >.
< p > 4. loosening the fixing screw C, pulling the torsion bar, slide block and blade upward. (change slider) < /p >
< p > 5. loosening the fixing screw D and taking off the blade. (tool changing and slider) < /p >
< p > 6. replace the new blade and screw the fixed screw d to the head of the tool. Do not tighten it. Then remove the dirt from the slider and slide box, and apply the butter. (tool changing and slider) < /p >
< p > 7., according to the reverse order from 2. to 5., install the cutting tools. < /p >
< p > 8., after the tool is installed, rotate the eccentric shaft slowly with the hand, confirm whether the cutter is moving smoothly up and down in the guide roller of the cloth pressing plate part. If the tool is not installed correctly, the movement of the tool will sink, correct and adjust. < /p >
After the adjustment of < p > 9., please tighten the fixed screw D. < /p >
< p > more information, please pay attention to @ Shanghai and Eagle Technology Public micro signal < /p >.
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