The 2014 National Science And Technology Award Conference Was Held In Beijing.
The 2014 National Conference on science and Technology Awards was held in Beijing. The textile industry has won the first prize of national science and technology progress, the two prize of national science and technology progress and two national technological invention two. Among them, the Shandong Kangping Na Group Co., Ltd., machinery science research institute and Lu Tai textile Limited by Share Ltd jointly completed the "cheese yarn digital automatic dyeing technology and equipment" won the national science and Technology Progress Award (general project) first prize, which is also after 2009, the textile industry once again won the first prize of national science and technology progress.
The technology and equipment of digital automatic dyeing of cheese are innovating and developing the technology of digital automatic dyeing of the cheese, developing the central automatic control system for the whole process of the automatic yarn dyeing machine and the whole process of dyeing production. For the first time, the whole process of the yarn dyeing from the original yarn to the finished product is realized digitally and automatically. The digital automatic and efficient dyeing production line of the cheese was created, and the digital automatic dyeing workshop of the cheese was set up to achieve the crossing from manual mechanization, single machine automation to whole process digitalization and system automation. The crossing of the yarn dyeing machine from manual mechanization, single machine automation to whole process digitalization and system automation has been realized, making China the first in the world. The country breaks through the whole process automation dyeing technology and realizes the engineering application country.
Digital automation of cheese yarn dyeing The technology has greatly improved the quality and efficiency of textile dyeing and the level of energy conservation and emission reduction. The equipment has realized more than 100 sets of equipment, more than 2000 parameters on-line detection and real-time whole process closed loop control, all realized automation, saved more than 70% jobs, surpassed the advanced international technology level such as Germany and Italy. Through the dyeing of this equipment, the chromatic aberration increased from the original grade 4 to the above 4.5 grade. The passing rate of dyeing once reached over 95%, 5 percentage points higher than that of the international advanced level, and the process stability and production reliability increased from 57% to 95%, effectively realizing the efficiency and quality improvement of dyeing production. This equipment can be used for dyeing all kinds of cheese yarn such as cotton yarn, wool yarn, cotton yarn and so on. It can also be extended to dyed fabric. printing In other fields, it can save 27% tons of yarn, save steam 19.4%, save electricity 12.5%, and reduce sewage discharge by 26.7%. China's dyed yarn is 10 million tons per year. After the equipment is popularized, it can save 3 tons of water every year, save 2 million 330 thousand tons of standard coal, and reduce the discharge of sewage by 2.97 billion tons. It helps to promote the printing and dyeing industry to achieve high-quality and efficient dyeing, transformation and upgrading to intensive, large-scale production, and low consumption, low emission green color industry.
Cheese yarn The digital automatic dyeing technology and equipment have complete independent intellectual property rights, and the effect of industrialization and marketization is remarkable. The equipment has 32 patents granted by the state (including 14 invention patents) and 13 software copyrights. Its full-automatic dyeing production line and its technical products have been applied in more than 30 enterprises such as Lu Tai textile, Fu Shi Group, YOUNGOR group and Daxin textile, dyeing and producing more than 80 thousand categories of cotton, wool, silk, hemp, chemical fiber and so on. The products are exported to more than 30 countries and places such as the United States and Italy. The water saving and emission reduction effect is remarkable, bringing obvious economic and social benefits.
The technology and equipment of digital automatic dyeing of cheese yarn has created a successful mode of deep cooperation between textile, dyeing and printing industry, and is a pilot project for textile printing and dyeing industry to accelerate the construction of the 4 industry. The technology and equipment of digital automatic dyeing of cheese yarn have provided important technical support for improving the high quality manufacturing and green production of textiles. It has made useful explorations for promoting the digital factory, intelligent manufacturing and networking services in China's textile industry, and promoted the "two integration" integration, transformation and upgrading of textile industry, and boosted the transformation of textile power to textile power.
The key technologies and industrialization application of high efficiency cotton spinning are jointly completed by Jiangsu Kai Gong machinery Limited by Share Ltd, Zhongyuan University of Technology, Jiangnan University, Shanghai Hao Chang mechanical and Electrical Equipment Co., Ltd. and Henan Institute of Engineering, as well as by Tianjin University of Technology, Tianjin TEDA clean materials Co., Ltd. and PLA General Logistics Department Quartermaster Equipment Research Institute. The key technology and industrialization of new melt blown nonwoven materials jointly completed by the Hongkong Research Institute Co., Ltd. has won the two prize of national science and technology progress (general project).
The "new polyester copolyester MCDP continuous polymerization, spinning and dyeing and finishing technology", jointly completed by Donghua University and Shanghai Lian Ji Synthetic Fiber Co., Ltd., won the two prize of national technological invention (general project).
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