8 Years To Achieve Full Dyeing Of Spinning And Dyeing

The name of Kangping Na, even in the city of Tai'an, some citizens are not familiar with it, but the industry is not afraid to look down on it. The company has developed a full-automatic cheese dyeing full set of production lines, leading the world. And Germany, Italy and other advanced textile equipment countries, but also developed a local automatic horizontal dyeing production system.

When entering a large printing and dyeing workshop, people can hardly see the operation process. The whole process of spinning and dyeing is fully automated in the world for the first time. Group Chairman Chen Duifan introduced that the equipment has realized more than 100 sets of equipment, more than 2000 parameters online detection, real-time whole process closed-loop control, all achieved automation, saving more than 70% of labor.

China's textile industry has a short board: enterprises are proficient in technology, and hospitals are good at machinery. People who make equipment in the industry do not fully understand the textile technology, and those responsible for textile technology do not know the equipment. "Bought it. equipment Earning money, earning money and buying equipment "has become a strange circle for many enterprises. Chen Fan Fan secretly decided to make his own equipment and go his own way.

Kang Pingna did Wool spinning It was the first time to start spinning machinery. "New textile materials, dyeing and finishing processes, dyeing and finishing equipment are systems engineering involving textile, printing and dyeing, machinery, automation, computers and modern management. Chen Fan Fan decided to take the "external brain" and take the path of cooperation between industry, University and Research Institute. So, with the cooperation of the general machinery academy, the two sides built a R & D team. "This is a breakthrough innovation, which means that the enterprise has hired us a high-quality team. It is impossible to cultivate these talents solely by enterprises. " Dan Zhongde, vice president of the General Machinery Research Institute, said.

In the team, there are 30 people in the general machinery science institute. The personnel relationship still belongs to the hospital. In fact, the wages and research funds are borne by Kangping Nash company, and spend most of the year in the enterprise.

To engage in scientific research means that enterprises should come up with real gold and silver. In the past eight years, enterprises have invested almost all their profits in scientific research in addition to maintaining normal operation. The annual expenditure on scientific and technological activities invested by enterprises accounts for more than 5% of sales revenue.

The path of cooperation between industry, University and research is often uneven. Scientific research takes time, but some enterprises are eager for quick success and instant benefits, and cooperation may be stranded. "In the early stage, we only have input and no economic benefits, but we help each other and trust each other," Chen said. Facts have also proved that through sincere cooperation and collaborative innovation, the two sides have truly realized the sharing of resources and complementary advantages.

Our country is yarn Large producers, but high-end yarns have always relied on imports. This technology and equipment has greatly improved the quality and efficiency of textile dyeing. The chromatic aberration has increased from the original 4 level to more than 4.5 grade. The passing rate of dyeing has increased from 80% to over 95%. The process stability and production reliability have increased from 57% to 95%, and the production efficiency has increased by 15%, which is better than that of Germany and Italy.