The Textile Industry Has Entered The Last 5 Years Of The Last Sprint To The Textile Power

In recent years, the trend of textile machinery has been developing towards automation, continuity and intellectualization.

Domestic high-end textile machinery products have made rapid progress, and the results of equipment automation and production intelligence have sprung up.

Where does the driving force of the rapid development of intelligent textile machinery come from?

Hu Guangmin, chairman of Huaxing Textile Group, said at the intelligent spinning equipment summit forum that the technology of intelligent manufacturing is

The application of the industry is not to catch up with fashion, but the urgent need of reality.

The intelligent spinning equipment Summit Forum was held on January 21st ~22 in Tai'an, Shandong.

Leaders, experts and entrepreneurs gathered together to discuss the development trend of intelligent spinning technology and equipment in the world, as well as the current situation and direction of intelligent spinning technology and equipment in China.

Intelligent equipment is an important way of pformation and upgrading.

Since 2012, in the face of the new normal situation of textile industry, such as weak demand, overcapacity, disappearance of demographic dividend and great pfer of international industries, China's textile industry has begun a path of rebirth and pformation and upgrading. Besides the global strategic investment layout, it has become the unified action taken by many famous textile enterprises in the process of pformation and upgrading through realizing the three strategy of equipment intelligence, management refinement and product differentiation to enhance the core competitiveness of enterprises.

Huang Wei, marketing manager of Lida, said that in the global market, the automation of cotton mills is becoming more and more important. The main driving force of this trend is the shortage of labor, the mobility of workers and the increasing demand for quality and stability.

Hu Guangmin, chairman of Shandong Huaxing Textile Group Limited by Share Ltd, believes that Internet technology has developed rapidly in the commercial and service sectors, but has not yet explored effective paths in the industrial field.

Informatization has not gone deep.

The "bottom" is truly combined with industrialization, but stays on the surface of grandiose.

He said that the application of intelligent manufacturing technology in the textile industry is not to catch up with fashion, but the urgent need of reality.

For Huaxing, intelligent spinning is not a slogan and a concept, but a mode that can help enterprises upgrade and upgrade their competitiveness.

At present, the Shandong Huaxing Textile Group has built an intelligent spinning production line with a scale of 50 thousand spindles. It consists of roving, spinning and winding systems. It has realized the on-line detection and control of semi finished products and finished products. The intelligent packaging of cylindrical yarn has been pported into the warehouse, and it has produced 6000 tons of new high grade biological material blended yarn annually.

Huaxing Textile Group cooperated with Samsung Group SDS company and Zhengzhou Tianqi automation system company to develop the first intelligent spinning system in China. With the technology of big data, cloud computing and Internet, it realized the visual monitoring of each process and operation point, real-time data pfer and analysis, guided production management by data analysis, and realized a set of management platform integrating production status remote monitoring, production report automatic generation, quality data real-time monitoring, order real-time tracking, seamless integration of ERP (Enterprise Resource Planning System) and other functions, and realized the networking and integration of the whole production process.

Hu Guangmin said that the application of intelligent spinning system has changed the original management mode and management thinking of enterprises, integrating people, equipment and software systems into one and interworking.

After applying the intelligent spinning system, the quality of the product is stable and consistent, and the production efficiency is increased by 36%.

According to the introduction, Huaxing plans to build a "three steps" step according to the construction of intelligent factories, build Intelligent Company and the whole industry chain management, and build up the Huaxing intelligent spinning system in 3 years.

Ma Liqun said this year is "

In the first year of the textile industry, the textile industry also entered the final 5 years of sprinting to the textile power.

In this process, the intellectualization of equipment is not only an inevitable demand for the pformation and upgrading of the textile industry, but also an important task for the upgrading of the textile machinery industry.

I believe that the intelligent textile machinery equipment will set off a new technological revolution in the industry, and expect more textile enterprises to enjoy the fruits of intelligent equipment.

Spinning equipment intelligent research and development results

In promoting the intellectualization of textile machinery, many enterprises have made unremitting efforts and achieved fruitful results.

Qingdao global group is one of them.

According to Zhao Chuanfu, general manager of Qingdao global group Spinning Machinery Co., Ltd., Qingdao global group's full-scale intelligent full-automatic roving frame system has fully innovated on the basis of fully absorbing the most advanced technology in the world. The advanced flexible control technology and information technology have been used to realize the intellectualization, continuity, energy saving and informatization of roving production and pportation, so as to satisfy customers' demand for improving product quality, saving manpower, saving energy and reducing consumption.

The system has not only been recognized as an advanced international technology, but has been sold to the market since 2009. So far, sales have exceeded 1000 units, and more than 5 million spindles have been installed for domestic and foreign customers, with a domestic market share of over 90%.

The global thickness and intelligent full-automatic roving frame system has led the technological development trend of the global automatic doffing roving machine and the thickness and thickness. It has been unified to 1800 of the external doffing mode of the original domestic R & D roving machine. In the 2015 ITMA exhibition, the old European enterprises began to launch the similar doffing mode, so that the competition of the two roving machines in the world had a result.

At the same time, it is proved that the technology level of our country has been at the advanced level in the world.

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In view of the intellectualized demand of spinning equipment, Qingdao global group has developed a tube yarn intelligent logistics packaging system.

According to the introduction, Qingdao global HTBW-01 tube yarn intelligent logistics packaging system is the world's first unmanned woven bag packaging and conveying system, from yarn winder, pportation, variety identification, robot unloading, stacking, manipulator dismantling, weight screening, automatic bagging, automatic woven bags, automatic labeling, automatic stacking, automatic storage, automatic storage, the whole process without any artificial direct participation, truly achieved intelligent and unmanned.

The whole process of cylindrical yarn intelligent packaging and logistics system is directly involved in the process without manpower. It only requires equipment management and monitoring personnel, which saves more than 90% of manual labor and greatly reduces labor intensity.

At the same time, the intelligent packaging logistics system has greatly reduced the cost of packaging.

Taking woven bags as an example, it is 1.2 yuan to buy a qualified standard woven bag, plus the cost of manual binding. The total cost is about 1.25 yuan, while the cost of automatic package can be controlled at about 1 yuan, and the cost will be reduced by more than 20%.

The application of intelligent packaging logistics system can also reduce the pollution caused by manual contact and the quality problems caused by manual errors.

According to Zhao Chuanfu, the global HTBW-01 tube yarn intelligent logistics packaging system adopts modular and standardized design concept. Customers can freely choose the module, and can also use a variety of packaging and running mode to achieve free switching, suitable for packaging boxes, woven bags, stretch film and other models.

The intelligent storage system extended by the system can also improve the utilization ratio and management level of the original warehouse.

Generally speaking, at present, the domestic spinning equipment has realized single machine multi spindles, one machine with multiple uses, and automatic and continuous production. In electric control, advanced technologies such as automatic control, information collection and analysis, and network management are widely used.

In the future, the application of high and new electronic technology to realize the networked data pmission, on-line detection and on-line control of complete cotton spinning equipment, realize the continuous production of spinning process, and intelligentize the production management, reduce the number of equipment allocated, and improve the efficiency of equipment utilization are the general trend of the development of spinning machinery.

Moving towards real intelligence is a long way to go

The future spinning factory will be intelligent and continuous, and the whole process of spinning can be digitally monitored and intelligentized, and the automatic pfer of products between the processes and the night shift will be unattended.

The blowing carding machine realizes intelligent management. The cotton rolls of the bar winding machine and comber are automatically operated and automatically generated. The roving full empty pipe is automatically conveyed between the roving frame and the spinning frame, and the automatic exchange of roving hollow pipe and full tube roving is realized. The centralized control of multiple sets of machines is realized between the spinning frame and the automatic winding machine, and the production process and failure of the equipment can be controlled and diagnosed remotely.

Intelligent conveying robot and pportation equipment are used to realize automatic material delivery between processes.

With the arrival of Dasheng Jingwei "digital spinning workshop" and Huaxing intelligent spinning production line, this assumption is gradually becoming a reality.

For the current development of intelligent spinning equipment, Gao Yong, vice president of China Textile Industry Federation, commented that many enterprises have actively explored in the field of intelligent spinning production, which laid the foundation for the emergence of the next mature intelligent spinning production system.

According to the requirements of industrial 4, the intelligent spinning production line has not yet reached complete intelligence, and the complete intelligent production line can not achieve self diagnosis and self repair.

During the "13th Five-Year" period, the task of intellectualization is still arduous and the road is still long.

Zhu Xianmin, chief engineer of China Textile Machinery Association, believes that intelligent manufacturing is the core of China's manufacturing 2025.

Intelligent manufacturing is not only the extension of Internet technology in the industrial field, but also the construction of a large connecting world with people and things.

According to the implementation plan of Intelligent Manufacturing Engineering, intelligent manufacturing can be divided into 5 modes: discrete digital manufacturing, flow based intelligent manufacturing, network collaborative manufacturing, large-scale personalized manufacturing, and remote operation and maintenance services.

The intelligent production system should realize the interaction between people, machines and objects, and logistics and data flow should be parallel; intelligence must be realized in sensing, testing and logistics.

In order to fully satisfy personalized demand orders, we need to build an intelligent sales system in the future to achieve the prediction of orders, intelligent matching of orders, objectives and plans, and intelligent matching of standardized orders, customized orders and personalized orders.

Hu Guangmin also believes that at present, the whole spinning process has not been fully realized, and the blowing carding, coarse and thin connection can only be connected with the process, which is modular and phased.

Spinning semi products are disconnected in all processes, and it is not possible to realize the total integration of intelligent plants from raw materials directly to yarn forming.

He proposed that we should integrate the intelligent generic technology and textile professional technology together, and ultimately achieve the integration and coordination of upstream and downstream.

He also suggested that industry associations formulate unified standards and interface protocols to facilitate the connection of different devices and systems.