How To Promote Machine Replacement And Energy Saving And Emission Reduction Under The Protection Of Environmental Protection While Saving Money?

Whether it is Machine substitution Or energy conservation and emission reduction, enterprises want to increase production efficiency, reduce costs and increase profits in this era of fierce competition.

In addition to completing the necessary work in the office, Xu Xiang Mian, chairman of Fujian Ye Xia plastic and leather Co., often goes to the production workshop to take a look at it for one or two hours. Sometimes he stops to check the workers' daily operation, secretly calculates the time spent in each operation step, and calculates what other production processes can be replaced by mechanical arms, and whether there is room for optimization. As long as he thought of it, he began to try. "Machine replacement, energy conservation and emission reduction, we have already begun to do it." Xu Xiangmian said.

Machine replacement is also about quantity. Tailoring

In order to clarify the necessity of changing machines under Ye Ye, Xu Xiangmian, chairman of Fujian Ye Xia plastic and leather Co., gave us an example. "Five years ago, the labor cost of a worker (monthly) was 3000, and now it is 5000. Enterprises can only transfer the industry to the areas where labor costs are much cheaper, and transfer them to the mainland first and then to Southeast Asia. Worse still, once the industry is shifted, the trend is hard to reverse. "

As Xu Xiangmian said, the continuous rise in operating costs of enterprises, including labor costs, taxes and medical social security costs and other aspects of the rise in costs, this is the reason why enterprises are committed to promoting machine replacement. But the rise in costs is not overnight. A few years ago, Xu Xiang Mian began to buy new machines and improve the level of production automation, which not only optimizes the internal processes, but also saves labor and reduces labor intensity.

Of course, ye Xia is not plain sailing on the purchase of new machines. "Some industries can purchase the entire automated production line after renovation. But in the shoe industry, it can hardly be done. " According to Xu Xiangmian, the processes and processes used in the production of slippers are special and individual, and can not be replaced directly by the purchased machines. Shortly before the new year's Eve, ye Xia was working with a factory in Dongguan, Guangdong. Some production processes were recorded in video to factory buildings to see if mechanical arms could be used instead of manual operations.

"For example, the injection process of shoelace on injection molding machine takes workers once every ten seconds. This action is very simple. It may be replaced by a mechanical arm. While developing mechanical arms, Xu Xiang Mian will also compare the cost and labor cost of using mechanical arms to ensure that the products produced are still competitive.

Conserve energy,reduce emissions, Leftover bits and pieces The recovery rate is 99%.

Xu Xiangmian is a genuine Cangshan native of Fuzhou. The factory area of the under plastic leather is located in Cangshan district. "Our hometown is Cangshan. The river near here is very clear. In summer, you can get the" twisting center "(for Fuzhou dialect, the name is purple clam). In order to make Cangshan have a good environment, enterprises must not be careless in environmental protection and energy conservation. "

In 2015, the general office of the Fuzhou municipal government recently promulgated the most stringent assessment method for air pollution prevention and control in the history -- "assessment methods for implementation of Fuzhou air pollution control action plan (Trial Implementation)" and "implementation rules for implementation of Fuzhou air pollution control action plan" (Trial Implementation) Rules, according to the regulations, scattered industrial coal-fired boilers will be phased out.

"We have been informed that all coal-fired boilers must be completely eliminated before 2016." In order to complete the task on time, Xu Xiangmian came to the experts that evening to make a reform plan. When the installation and commissioning of the new equipment began to run, the problem also followed. The six batch of boilers made by the boiler were unable to function properly and the solution was delayed. After consulting with the technical team, Xu Xiang Mian had to shelve the system temporarily, leading the team to study, discuss and improve the boiler on the basis of the original equipment, and turn the coal-fired boiler into biomass fuel boiler. After retrofit, the combustion efficiency has been greatly improved. Sulfur dioxide emissions have been tested by the environmental protection department to meet the emission standards.

In addition to reforming the boiler, Ye's energy saving and emission reduction is far from being the case. The leftover material produced in the production process is first crushed into granules and then kneaded and stirred. The recovery rate is at least 99%. The remaining 1% are sold to factories that produce agricultural implements and construction tools. In order to enable these water to be recycled continuously, a large quantity of water used for heating and cooling processes has built two large pools in the plant area, which can accumulate two thousand to three thousand tons of water. After the completion of the cistern, the total amount of water used in factories continued to decrease.

Use PVC instead of rubber. Slippers are comfortable, skid resistant and wear resistant.

PVC, that is, polyvinyl chloride, is prepared by process technology. It has many advantages, such as not easy to burn, easy to control in production safety and so on. The products produced are highly flexible and elastic, wear resistant and skid resistant. Compared with rubbers, the PVC material made of formula can be made into a sole which is harder and more wearable than rubber, and can also be made into a sole that is softer, more stretched and more comfortable than rubber. Moreover, PVC materials with abundant resources, low angle materials and worn products are easy to recycle, which has the advantages of recyclable energy saving and environmental protection.

At present, most of the slippers manufacturing factories in Fuzhou are manufactured with PE as raw material, while Fujian Ye Xia plastic leather Co., Ltd. used PVC material to produce slippers as early as 1989. So far, there are less than 10 factories producing PVC slippers in the world, and only 5-6 in China, basically in Fujian province.

PVC slippers unique flexibility, wear resistance and skid resistance is very suitable for manual labor, outdoor and field labor, but also summer and tropical areas workers daily necessities. Ye Xia plastic leather Co., Ltd. has more than 30 years of experience in producing slippers. It can continuously enhance the technical strength and deepen the understanding of the customs of international businessmen and villages. PVC materials can be accurately processed into various styles that meet different needs of different markets according to the different ways of use. Combined with strict production management system, the "Hao Fu" brand PVC slippers produced by Ye Xia Plastic Co., Ltd. have good reputation and high popularity in the Middle East and Africa and other tropics countries, which are favored by consumers all over the world.