Information Equipment To Achieve "No Man" Workshop

A group of more than 2000

The survey results of the integration of two enterprises show that at present, the digital rate of production equipment in domestic textile enterprises has reached 36.06%, the networking rate of digital production equipment has reached 27.74%, and the popularization rate of information in production management links has reached 50.49%, and the proportion of enterprises realizing control and integration has reached 19.82%.

Industry experts predict that this proportion will increase rapidly during the "13th Five-Year" period.

Visible, along with manpower cost,

The increasing trend of cost and energy cost has made the trend of Internet making of textile manufacturing industry more and more obvious.

Xia Lingmin, vice president of the China Textile Industry Federation, said at the two national integration promotion conference and the "textile light" key scientific and technological achievements promotion at the site of the national textile industry promotion conference held in 12th Five-Year. The speed of convergence between the textile industry and the Internet is accelerating. The application of information technology in large-scale customization, e-commerce application, public information service, precision marketing, and product quality traceability has achieved remarkable results, and a series of basic achievements and application cases have emerged in the fields of digitalization, networking and intelligent production.

Lu Tai textile Limited by Share Ltd, which regards informatization strategy as the development strategy of enterprises, is the model that the industry takes the lead in integrating traditional technology with information management.

According to Li Wenji, chief information officer of the company, at present, the company has successfully designed, developed and operated 144 information modules, forming many intelligent manufacturing application technologies based on ERP platform, including integrated equipment central control system, automated warehouse and intelligent cheese dyeing control system.

Especially intelligence.

The application of the process has shortened the spinning process and reduced the number of workers to less than 20 workers. It not only improved the work efficiency greatly, but also made the spinning factory realize the modern intelligent production of "early shift, small class, night shift no one".

The central computer control center built by Jiangsu Dasheng Group Co., Ltd. in its industrial park, promotes the application of the information system centered on the enterprise resource planning system.

Only one energy management system can achieve annual savings of electricity consumption of 5%, about 958 thousand and 400 degrees of electricity, equivalent to 117.79 tons of standard coal.

And the digital spinning workshop of the company has realized the integrated signal control of various processes and equipment from raw material to yarn automatic distribution.

The intelligent management system of knitting production based on the Internet of things technology developed by the knitting technology engineering center of the Ministry of education of Jiangnan University has the functions of real-time data collection, real-time quality monitoring, real-time order collection, schedule implementation and regulation.

The knitted MES system can reduce labor costs by 15% and 10% of paper consumption, while improving the efficiency of 20%.

Many people in the industry said that with the further promotion of the integration of the two technologies, the future trend of informatization in the textile industry is to link industrial chain elements with branches and chains to form an information-based product that covers all sectors of the industry, and assist enterprises to establish a rapid response management system, so as to realize the capabilities of rapid development, agile production, supply chain management and efficient sales.

The effect of the two integration will eventually be reflected in two aspects of enterprise competitiveness and enterprise efficiency enhancement, but it needs the joint efforts of the whole industry.

Xia Lingmin said that during the "13th Five-Year" period, the promotion of the two integration of textile industry will focus on five aspects.

First, we should further promote the application of information technology in the industry, speed up the formation of networked production systems; two, build intelligent manufacturing lines with intelligent manufacturing as the core; three, speed up the popularization of two integration technologies; four, promote the standardization of information production, standardize the application of advanced technology in the field of intelligence; five, establish a public service platform to enhance the level of service in the industry.

Zhai Yanju, deputy director of the Information Statistics Department of the China Federation of textile industry, believes that integration of management and control is the key to realizing textile intelligent manufacturing. It is the first step for textile enterprises to study the integrated management model of enterprise management and control, to solve the key technology of integrated management and control and to improve the online production monitoring system.

Next, we should further expand the pilot scale of the whole industry, popularize the cotton textile industry pilot results and experience in the whole textile industry, and set up a corresponding demonstration system for different sub sectors.

Zhao Ruizhi, Minister of science and technology management of Dasheng group, agrees with this view.

She told reporters that the company is currently promoting the upgrading and upgrading of intelligent systems to further integrate control with production, while strengthening production process monitoring and management, and comprehensively promoting production on-line monitoring system.

Li Wenji also said that Lu Tai Group will further build Internet factory platform, pnational computing cloud platform and information exchange platform, so as to achieve double benefits of production and efficiency.

Shen Jie, vice president of Wuxi Internet of things Industry Research Institute, said that only one tree is not a forest. If we want to realize the deep integration of information technology and textile industry, we must establish a traceability system in the industry, revitalize enterprise movable property through the Internet of things technology, and solve some enterprises' financing difficulties.

"Building a data center in the textile industry is a good idea."

Shen Jie said.

He said that enriching and perfecting the industry public database and mining big data in the industry is an effective way to achieve interconnection and interconnection between the upstream and downstream of the textile industry chain and the production and supply chain. It is also an important way to further improve the industry index data collection and distribution system and improve the index effectiveness and influence.