During The "13Th Five-Year" Period, The Textile Instrument Developed Towards Multi-Function And Automation.

" The 13th Five-year During this period, our country Spin A number of advanced equipment with more efficient, wider adaptability and more automation level will be developed and promoted in the field of instruments, special base parts and textile packaging, storage and spanportation machinery. In the 59 "13th Five-Year" period "key scientific and technological tackling projects" included in the "13th Five-Year guidance" of the development of the textile machinery industry "13th Five-Year" guiding opinions, there are 2 items of textile instruments, 5 items of textile basic components, and 2 items of textile packaging, storage and spanportation machinery.

During the "13th Five-Year" period, textile instruments developed towards multi-purpose and automation. As the basic components of textile machinery for the survival and development of textile equipment manufacturing industry, it will further improve the level of intelligent manufacturing and quality stability. Textile packaging, storage and spanportation machinery will focus on improving product quality and traceability, reducing labor intensity and operating costs, and solving the two major bottlenecks that restrict long-term development of the industry and promoting the sustainable development of the industry.

1 textile testing mechanism research and new textile instrument research and development

Significance and content: new research and development of new materials, new technology and functional fabrics have put forward new requirements for textile detection technology. We need to study new fibers and new products. Fabric The testing mechanism of testing instruments such as color measurement, fabric style and functionality is developed. The corresponding testing instruments are developed, and the automatic and intelligent online testing instruments are developed to meet the needs of users. Some universities, research institutes and enterprises have been engaged in applied basic research, and some products have been produced. It is necessary to further improve the detection mechanism and formulate corresponding testing procedures.

Key technologies: large capacity fiber detector, fabric protective properties, fabric type tester, fabric pH automatic extraction instrument, home textile product performance tester, automatic fiber testing instrument, automatic feather down tester, high speed tester, color measuring instrument, electronic yarn clearer, broken yarn detection device and so on.

The goal of 2020 is to develop new textile testing products with independent intellectual property rights and push them to the market.

2 main engine intelligent assembly production line

Significance and contents: in order to improve the assembly accuracy of textile machinery products, eliminate human interference factors, improve production efficiency and safety, develop the information physical system (CPS) of textile machinery intelligent manufacturing process, and establish an intelligent assembly line of textile equipment main engine. An intelligent spanportation system for intelligent chemical parts is built with auxiliary robots. The manufacturing process realizes intelligent monitoring.

Key technologies: assembly process optimization design, central control system, monitoring system and information network design and development; tooling, fixture development; safety protection system design.

2020 target: build demonstration assembly line.

3 dedicated intelligent equipment manufacturing line

Significance and contents: in order to improve the machining accuracy of special parts, improve production efficiency, reduce the labor intensity of operators and improve production safety, a special intelligent machining production line, including intelligent manufacturing flexible production line for casting, sheet metal processing intelligent manufacturing line, and intelligent manufacturing line for sheet metal spraying, is established. The intelligent CNC machine tools and auxiliary robots are used to build a few people (no one) production line (workshop).

Key technologies: production line process design, control system software development, tooling, fixture development, safety protection system design.

2020 target: build all or part of the demonstration production line.

4 special CNC equipment for high efficiency compound machining of textile machinery special parts

Significance and contents: at present, most of the domestic private base parts production enterprises adopt old technology and equipment, discrete processes, long production processes, many times of assembly and disassembly of workpieces, many changes in positioning datum and more interference from human factors, resulting in unstable product processing quality, low machining accuracy and poor dimensional consistency, which directly affect their performance, life, energy consumption and noise. In order to improve the quality and production efficiency of special base parts, we must develop special CNC equipment for high efficiency compound machining, and develop special compound processing equipment including steel collar, traveller, needle, spinning component, reed, steel heald, spindle, carding equipment, bottom cloth and slot cylinder.

Key technologies: Research on manufacturing technology and equipment of various special parts; research and development of automatic loading and unloading device; research can grasp the manipulator suitable for basic parts; study the application technology of automatic control technology in production line control.

The goal of 2020 is to use advanced special equipment to further improve product quality.

5 surface treatment and heat treatment technology and equipment for textile machinery special foundation parts

Significance and content: because of the high requirement for surface treatment and heat treatment technology and equipment of textile machinery special foundation parts. At present, there are many old heat treatment processes and equipment in the enterprise, and there is no special heat treatment equipment in the market. In order to improve the surface quality of special foundation parts, surface treatment and heat treatment technologies must be studied, and surface treatment and heat treatment equipment such as steel collar, traveller, spindle, reed, steel heald, knitting needle, carding equipment and other special parts should be developed.

The key technology is to study the metallographic structure changes in the heat treatment process of metal materials for special base parts, optimize the heat treatment process parameters, improve heat treatment technology, research and develop special heat treatment equipment, develop surface treatment technology and equipment for special parts and equipment, environmental protection and wear-resistant coating, and research and develop polishing technology and automation equipment.

2020 target: comprehensively improve the performance and life of special base products.

6 intelligent manufacturing of new cradles, high precision rollers and other special parts.

Meaning and content: Cradle and roller are the main parts of ring spinning frame. Their technology, quality and consistency have great influence on spinning speed and yarn quality. At present, there is still much room for improvement in the way of processing and assembly.

The key technologies are automatic spanmission, automatic detection, information feedback, automatic sorting, and automatic comprehensive inspection, information feedback and automatic sorting.

2020 target: solve key technologies and form small batch production.

7 development of performance testing technology and apparatus for special foundation parts

Significance and content: with the continuous improvement of the technical level of domestic special base parts production, materials, heat treatment and surface treatment, the original detection methods and instruments are far from meeting the requirements, and new detection technologies and instruments are urgently needed. The developed products include: spindle dynamic virtual power tester, high-speed spindle dynamic virtual vibration test and analysis system, needle contour detection technology and instruments, high-speed spindle vibration, noise and performance testing instruments.

Key technologies: study the method and technology of evaluation of material brittleness, study the related testing mechanism, modeling, analysis software and other techniques, research methods suitable for the performance testing of basic parts and develop related instruments, and formulate corresponding test procedures.

2020 target: the products and technologies developed are applied to the production of basic parts to meet the requirements of dimensional stability and consistency of foundation parts.

8 fabric intelligent packaging series complete sets of equipment

Significance and content: carry out the research and industrialization of the complete sets of equipment for intelligent packaging of fabrics, develop digital and intelligent packaging equipment for light and flexible knitted fabrics and heavy fabrics, and break through the key technologies.

The key technology is to study the rigid flexible coupling dynamics and the friction and wear mechanism in the process of textile packaging; study the human simulated intelligent control technology of textile packaging; packaging specifications, quality intelligent identification and sorting; packaging equipment multi cluster control and intelligent scheduling; development, production, packaging, storage integrated system.

The goal of 2020 is to break through key technologies and achieve industrialization.

9 tube yarn intelligent packaging spanportation storage system

Meaning and content: at present, the following processes such as winding machine, rotor spinning machine and vortex spinning machine have been used for manual operation, such as the following operations, inspection, palletizing, spanportation, weighing, packing, storage and so on. The complete set of automation equipment that can realize various functions is still in the initial stage of research and development.

Key technologies: Conquer unmanned automatic packaging and laser guided spanport robot technology, and realize various kinds of yarn automatic grasping, multi species intelligent spanportation, automatic stacking, automatic detection, automatic screening, automatic weight balancing, automatic packaging, online labeling, automatic palletizing, automatic distribution warehouse, automatic data collection and spanmission, and realize the whole process of unmanned operation.

The goal of 2020 is to achieve industrialization.