Intelligent Technology Enters The Green Development Speedway, Heng Tian Li Xin, Leading The Field Of China'S Textile Dyeing And Finishing Equipment.

"At present, the process of pformation and upgrading of the printing and dyeing industry has been further accelerated due to the global economic recovery, the lack of market demand, the constraints of resources and environment, and the increasing pressure on environmental protection.

Dyeing and finishing is an important part of the textile industry, and it is also the highest value-added sector.

In addition to relying on technological progress and management innovation, the printing and dyeing industry extends from focusing only on processing and production, designing research and development at the front end, and extending terminal marketing terminal control, paying more attention to the development of green industrial chain and the innovation of value chain.

Founded in 1963, Heng Tian Li Xin group is a high-tech enterprise specializing in R & D, production, sale and service of high-end dyeing and finishing machinery and equipment. It is also a well deserved leader in the field of textile dyeing and finishing equipment.

At present, the Heng Tian Li Xin group has developed into the largest and most comprehensive dyeing and finishing machinery manufacturer in China. Its dyeing and finishing equipment brand includes Lixin, Lixin door Fuji, yarn Lila, tern, Gao Le, Lixin water and German gate Fuji. It collages all brands to provide customers with "one-stop" equipment plan and service from pretreatment, dyeing and finishing.

Based on continuous technological innovation, the company's product technology has always maintained the leading level in the industry.

"In 2017, the overall operating status of the company was on the rise, with an overall income of HK $3 billion 400 million, a pre tax profit of HK $350 million and an overseas income of more than 55%.

Innovation and technology, teamwork and focus on customer service in the field of service are the key to achieving the leading position of the group.

In the investigation of the "2017 China Textile Industry Federation's product development award award" organized by China Textile Information Center, Huang Junhua, chief executive assistant of the company, briefed reporters on the operation of the enterprise.

Breakthrough technology innovation, leading green production

In recent years, Heng Tian Li Xin group has continuously increased R & D investment. Through the development of new products and the pformation of existing products, many technological breakthroughs have been made in energy conservation, consumption reduction and environmental protection.

For example, SYN8 high temperature airflow dyeing machine, SUPERWIN cheese high temperature dyeing machine and DYECOWIN high temperature dyeing machine have obtained professional technical appraisal and are at the top of the industry level in each dyeing field.

Among them, the technology of DYECOWIN dyed high temperature dyeing machine developed successfully in 2016 has reached the international leading level.

"Lixin DYECOWIN high temperature dyeing machine has made four breakthroughs in intelligent control, energy saving, environmental protection and so on.

Traditional design is one of the most important breakthroughs. In order to enhance the production efficiency of dyeing chemical fiber, with advanced scientific research technology, greatly reducing the ratio of dyeing to bath and improving productivity, 5 patent design authorization have been obtained, breaking through the design limit of the conventional long cylinder and big bath ratio, and the full load line to machine bath ratio is as low as 1:5. It breaks through the traditional lifting drum design, overcomes the drawback of the winding drum in the process of fabric operation, and avoids the defect caused by the mismatch between the nozzle and the drum parameter, and the breakthrough unique design of the square guide tube effectively eliminates the color crease.

Huang Junhua said.

DYECOWIN high temperature dyeing machine improves production efficiency as well as dyeing and finishing for customers.

New standards have been brought.

It is reported that the water consumption of the DYECOWIN high temperature dyeing machine is 40% to 50% of the water consumption of the traditional high-temperature dyeing machine, and the corresponding discharge of printing and dyeing wastewater is reduced by 40% to 50%, which greatly reduces the environmental pollution caused by the waste water.

In addition, DYECOWIN high temperature dyeing machine can save more than 30% of electricity compared with other traditional high-temperature dyeing machines. Compared with other traditional overflow dyeing machines, it saves 40% of auxiliary (salt and alkali) and saves steam by about 50%.

"At present, DYECOWIN high temperature dyeing machine is popular in the market. It not only achieves the design standard in actual production, but also has a very good application. Besides, the sales area has also launched global sales in addition to the Greater China region."

Huang Junhua said.

Foresight strategy, perfect R & D system

The development of China's textile machinery industry started late, and the technical level of the industry has a big gap compared with the advanced level of foreign countries.

In order to narrow the technological gap with the main competitors abroad, Heng Tian Xin group has established the forward-looking strategy of product market as early as more than ten years ago, and has continuously developed new products with leading technology, and actively guided the users to upgrade their production capacity, thus promoting the upgrading of the products.

Transformation and upgrading.

Wang Zhishan, manager of research and Development Department of Heng Tian Li Xin, said that in 2007, the company established a "research and Development Institute of advanced materials and processes of Heng Tian Li Xin" in collaboration with Hong Kong University Science & Technology, and in 2008 established the "Li Xin advanced mechanical system research center" with University of Hong Kong, and funded and supervised the design projects of university graduates for more than ten years.

In support of university research and development, Heng Tian Li Xin group has received technical support from universities, including University of Hong Kong, City University Hong Kong and Hong Kong Polytech University.

In terms of application and mechanical system design, most of the intellectual property rights generated by R & D results are owned by enterprises.

In order to further attract talents for research, development and innovation, Heng Tian Li Xin group has also established a perfect talent training incentive system.

So far, more than 30 colleagues who have participated in the A program training of the Hongkong Institute of engineers have been trained and helped to obtain professional qualifications.

At the same time, Li Xin company also implemented the internal rating system of engineers, linking the internal professional titles with the salary level, encouraging R & D personnel to continuously improve their theoretical knowledge and technical level, and actively participate in the company's rating.

"Honesty, technology and customer oriented" are the core concepts of Heng Tian Lixin group.

To provide a stable and safe working environment for people, a reasonable salary structure, the idea of using human resources, and building healthy corporate culture are important factors for maintaining the cohesion of the group.

Huang Junhua said.

Promoting intelligent manufacturing and creating a new mode of circular economy

In November 2017, Heng Tian Li Xin was commissioned by the Ministry of industry and information technology to undertake the research and development of intelligent dyeing and finishing project, and built the first green production line of intelligent manufacturing and unmanned operation in the industry.

Huang Junhua said that as far as now, the DYECOWIN dyeing machine of automatic dyeing equipment produced by Heng Tian Li Xin group has been installed at the scene. Its automatic operation door has been put into production through commissioning.

The central feeding system, including automatic liquid agent distribution system, powdery dye dissolution and distribution system, automatic stereo dyestuff and weighing system, has also entered the formal production and use stage.

Other automated equipment in the workshop is also being debugged. Various AGV cars, which are responsible for workshop pportation, are experimenting with various load bearing, route and operation processes.

Other equipment parts for processing cloth, including stereotypes, exhaust gas treatment equipment, have been built and debugged and experimentation. They are expected to be put into production and acceptance in the near future.

The project has so far applied for 27 patents, 19 of which are invention patents.

"This project is aimed at improving the application of automation equipment, intelligent system and digital data, and promoting the printing and dyeing industry to truly realize green and efficient production, and change the image of high energy consumption, high emission and high pollution in the traditional printing and dyeing industry."

Huang Junhua said.

Huang Junhua also told reporters that in 2018, Heng Tian Lixin group will take the unmanned and remote operation and maintenance system of dyeing and finishing workshop, cooperate with the production process, take the full automation and intellectualization of logistics as the development goal, continue to bring into play the advantages of innovation, technology, teamwork and service, and provide a one-stop solution for customers to create an intelligent green factory with high efficiency and environmental protection.