Intelligent Textile Cattle! After 22 Seconds To Build T-Shirt, There Are Spinning Enterprises 15 Minutes To Complete The Four Sets.

In the traditional home textile operation, a large number of workers wear masks and concentrate on sewing in front of the sewing machine. It can be seen in the Meng Jie home textile production workshop of Changsha high tech Zone in Hunan. The hanging pmission processing system is placed on the computer, and according to the requirements of the production process, the machine will produce a complete set of four pieces of finished products in 15 minutes. After a day, the daily output can reach 1100 beds, and the speed is amazing. Only a few workers in the whole workshop are operating and inspecting simply.

The intelligent production line of Meng Jie home textile has been realized without manual handling. The hanging pmission process saves time and effort.

Employees only need to operate machines and inspect products in specific processes.

The dream home textile has been reborn.

This is because the enterprise has built up a large database. The computer can automatically calculate output, products, workmen's wages and so on. According to this system, it has matched the unique production line, which is totally different from the traditional way of operation.

Meng Jie home textile from manual workshops, labor-intensive enterprises into intelligent manufacturing 3.0+.

Meng Jie home textile started planning pformation since it moved to Changsha high tech Zone in 2008. Now it has made great progress from manual workshop and labor-intensive enterprise to intelligent manufacturing 3.0+, 4.

The intelligent pformation of Meng Jie home textiles dates back to 10 years ago.

In those days,

After moving to the high tech Zone, Jiang Tianwu, chairman of the board of directors, made up his mind: "when we reach the high-tech zone, we must have the characteristics of high-tech enterprises."

At that time, Meng Jie home textile products were covered in high and low grade, and the sales volume was good.

But Jiang Tianwu, who has been struggling for many years in the home textile industry, believes that the starting point of this industry is not high, and other brands on the market are endless.

Should intelligence be adopted? It is reported that the board of directors has been arguing all night. Some people worry that "there was no such precedent in the country.

We need to invest about 2000000 yuan. The most important thing is that we should vacate our work area and start a new business. If we fail to do so, we may face "disaster".

We were eventually persuaded by Jiang Tianwu to unify our understanding.

Immediately, Jiang Tianwu led the whole China and the whole world to investigate. They took the determination to travel north and south to see how the international first-line brand built the database.

Because of the complexity of the process, intelligence needs to be improved one by one. Therefore, each process may be used by different manufacturers in different countries, some imported from Germany, and some from Italy.

"Importing the machine and assembling it on its own, while exploring and exploring from scratch, we have benchmarked the world's most advanced production lines, such as ZARA and UNIQLO, all of which are made according to this information system. We built the production system in the first place in China."

Speaking of the "wise" making process in the years, Jiang Tianwu's face revealed pride. "There is no shortcut to success. Intelligent manufacturing can not be achieved overnight. It took 10 years for Meng Jie to go. Now it can be said that we have achieved intelligent manufacturing 3.0+, but our goal is 4."

Old employees change from experts to experts.

Ping one workshop sewing process Liao Yunhua came to the company for 13 years, basically do the most difficult process products, also for 6 consecutive years as special technician, chief technician.

Under the promotion of intelligent manufacturing, a large number of male workers join in the production of dream cleaner production.

Recalling the work scene of that year, Liao Yunhua remembered vividly that the sewing machine in the workshop was very loud, and he had finished sewing a batch. He was also responsible for dragging the next batch of heavy cloth, and the quilt quilt should be hung up one by one. Day after day, many people could not keep up their physical strength and their efficiency was getting lower and lower.

Now, the product has been started from the bottom up to the final packaging and warehousing, all of which have achieved intelligent production, and employees only need to operate machines and inspect products in specific processes.

The equipment has been upgraded, and the factories are always working in front of the machines. Now they are looking up and looking up. Many workers often bump into the machine because they do not adapt.

"At first we didn't understand it, but the real operation was more convenient and easier to find.

Now, we produce 1100 beds 4 pieces per day, only 15 minutes, 8 people can complete.

Before the same production volume, we need 15 people to finish it, and how can we finish it one day? "Liao Yunhua said.

Smart embroidery

In addition to improving efficiency, the standard of skill requirements for workers has also changed.

With intelligent manufacturing, the requirements for workers' skills have been reduced. One person only needs to do a good job, such as checking the quality of stitches, and increasing production at the same time of reducing labor force.

"When the first production line was established, our efficiency increased by more than 30%, and the production cost dropped by 20% to 30%."

Zhang Ai, the vice president in charge of production, proudly said, "moreover, because workers only need to do a specific process, efficiency has been greatly improved, and wages have increased.

Every day after work, the computer automatically calculates the wages of the workers one day, and the workers are clear about their daily workload.

This is an innovation for the home textile industry. "

Experience "pleasure" online under the single line.

Last year, "double eleven", a customer from Kaifu District of Changsha, snapped up four pieces of dream Maison long staple cotton. After 10 minutes and 37 seconds, the courier sent the goods to the customer's home and signed it successfully.

This has become a legend of the electricity business community.

In the era of rapid consumption,

To get through online and offline, logistics has become one of the top priorities of the company.

By using the new modern

The information management system can upgrade the storage system and freight logistics process of the company more efficiently, combine pportation, warehousing, sorting, distribution, information and other links, and form a complete supply chain at the back end of intelligent production, which is conducive to the communication between production and marketing information and market information.

At the same time, through the rational allocation of automatic sorting devices, the staff can be allocated and divided again.

With the upgrading of intelligent manufacturing, Meng Jie home textile has stepped out of the second step -- intelligent store.

In the past, a store had exhibited more than 10 categories. Intelligent stores could offer thousands of varieties to customers, and customers could even customize their fingertips.

At the same time, through the collection of information technology, we can follow up the market in time, and know which color customers prefer, which products need to be improved to make the production more precise.

All these intelligent innovations originate from information technology.

Let's see what smart factories can do.

Automatic locking

Automatic cut-off

Automatic folding towel

All kinds of production data are clear at a glance.

It is reported that there are also automatic blanket machines, which can complete 5 blankets per minute.