Henan Yongan Textile Zhang Yadong: 6 Years Without Damage, Such A Spindle Reliable!

Founded in 2010, Henan Yongan Textile Co., Ltd. is a relatively young enterprise, but its product quality is improving and its production management is meticulous. Especially in the compact spinning equipment, 100% uses the "secret trick" of producing 70s~100s pure cotton yarn with fine wool cotton, making it stand out in the industry.

Henan cotton Yongan Textile Co., Ltd. was listed among the list of excellent cotton enterprises in 2017.

According to Zhang Yadong, general manager of the company, at the beginning of the company's establishment, after many arguments and repeated consideration, the development orientation of "high starting point of equipment, high technology standards, high production level and high quality" was determined, so as to avoid the homogenization competition with high end products.

At present, the 100 thousand spindles cotton spinning combing production line is mainly run by medium and top grade combed cotton yarn, with an average yarn count of 68.

It is possible to produce high count yarns from domestic fine staple cotton. Zhang Yadong thinks that apart from the meticulous management of advanced technology and equipment, the selection and maintenance of special equipment is also crucial.

High end positioning requires equipment technology support.

Driven by market and customer demand, the number of yarn products in Yongan textile company of Henan has gradually increased.

Speaking of the exploration process of raising 60 yarns from fine cotton to 70 or 80 yarns, Zhang Yadong believes that besides the careful preparation in the early stage, advanced equipment has provided a good foundation, and the integration of technology and equipment has also played a key role.

According to the introduction, since the combing compact spinning project was put into operation, Yongan has increased its investment in science and technology and devoted itself to deep processing of products, and has established a digital workshop for cotton spinning. By establishing intelligent production management system, the production automation level has been enhanced, and the process stability has been greatly improved.

Yongan textile company from raw materials procurement to process, equipment management and other aspects of strict control, so that the use of fine wool cotton in compact spinning equipment to achieve the production of 70s~100s pure cotton yarn, and the quality of yarn is stable, recognized by customers. At the same time, Henan textile enterprises do not enter the long staple cotton production of high yarn can be a precedent, for Henan province and even the country's textile enterprises have provided a successful experience.

Zhang Yadong introduced: "we attach great importance to the details, from the procurement of raw materials, equipment, technology until product packaging has detailed provisions.

For example, when packaging, there will be a protective net besides the traditional plastic packaging bags, and the width of the loading car will also be strictly regulated to avoid damage to the surface of the tube during pportation.

Such a company that has a high demand for product quality can hardly imagine the strict requirements for spinning special parts.

According to Zhang Yadong, at present, the Yongan textile collective doffing spinning machine basically chooses the YD6110R-19 high-speed flat bottom aluminum bushing spindle of Henan two spinning machine.

"The spindle of Henan two spinning machine meets our product positioning and target requirements."

Zhang Yadong said so.

In Zhang Yadong's opinion, whether the spindle is good or not depends critically on the actual production in the enterprise.

"At present, the average spindle speed is 18000 RPM / 60 for the production of fine count cotton and 60 spindles. The breakage requirement is less than 10 in 1000 spindles. The spindle of Henan two spinning machine can meet the production requirements."

Consistency and reliability of spindles are the most important indicators for customers.

In the actual spinning production, the spindle speed difference between the spindles reflects the consistency of the spindle, and the service life of the spindle reflects the reliability of the spindle.

The spindle speed of Henan two spinning machine is small, and it has not been damaged for 6 years.

With the average spindle speed reaching 18000 rpm, we feel that the quality of the spindle of Henan two spinning machine is guaranteed. "

Zhang Yadong said.

Service is not a problem to solve problems.

In addition to the excellent product quality, Henan's two textile machinery service has also won Zhang Yadong's praise.

Zhang Yadong said: "service is not a problem to solve the problem.

The service of Henan two textile machinery company runs through all aspects of pre sale, sale and after sale.

In front of the spinning frame, the technical personnel of the two Henan spinning machine will carry out the installation and lubrication inspection to ensure that we drive smoothly; also in advance to the enterprise to explain the use of spindle, and to train the relevant personnel. "

According to Zhang Yadong, in the process of using, Henan two spinning machine spindle will not be a problem, but the staff of Henan two spinning machine will still regularly visit, understand the customer's use, and provide services and guidance.

"Before we had a bad grasp of the technique of spindle refueling, they gave detailed guidance.

How to use the spindle refueling machine, when to need refueling, how to make quantitative replenishing oil, are taught by hand.

After trial and error, the oil filling cycle of our spindles has been extended for 1 months and then for 2 months.

This not only saves the cost, but also greatly reduces the workload of the workers.

Zhang Yadong said.

"The service of Henan two textile machinery company is a guiding service, and from them we have also learned new service concepts."

Zhang Yadong praised Henan two textile machinery company for its service.

Henan two textile machinery company personnel at all levels serious, rigorous and professional attitude and style has also been recognized by Zhang Yadong: "the general manager of the two spinning machine of Henan came to our company, and first came to the workshop and stayed there for two or three hours."

Their salesmen have always been realistic and never flickered.

If we have any problems in production, they will actively cooperate with them for testing or tracking guidance.

We feel very cooperative with such enterprises. "

Close communication and integration to achieve common improvement

With the increasing trust of each other,

Communication and cooperation with Henan two textile machinery has also been deepened.

"After a long period of cooperation, we are now close to each other.

Henan two textile machinery has any innovative technology, will get us here for production test.

We now have a spinning frame mounted on their new spindle with a yarn clipping device, with an imported spindle mounted on it.

The purpose of this is to see what gaps exist between their products and the most advanced products in the world, and make targeted improvements.

Zhang Yadong said that for the innovative practice of domestic equipment and equipment, Yongan textile has given positive support and cooperation: "because this is also supporting the entire industry technology upgrading, through joint discussion, everyone will be improved."

Facing the pressure of increasing production costs and increasing market competition, Yongan textile is also undergoing continuous pformation and upgrading.

By the people's Government of Xiayi County,

The 1 million spindles intelligent chemical fiber spinning project jointly constructed by the three sides of Henan Yongan Textile Co., Ltd. will use the most advanced intelligent spinning production line of China Heng Tian Group and equipped with the "whole process intelligent spinning system" to develop high performance, functional, high technology and high added value functional textiles.

The project started in July 2017. At present, 500 thousand spindles are being built.

According to Zhang Yadong, the project is positioned as a national benchmark. First of all, the level of intelligence is ahead of the country.

Secondly, on the level of labor, the gross ingots are less than 20 people, and the coarse and fine links and the collateral packages are used to realize the unmanned duty in the spinning workshop at night. Thirdly, the spinning frame achieves high speed operation, and the average spindle speed should be above 20000 R / min when producing 60 yarns.

Zhang Yadong said,

When the speed is raised to 20000 rpm, the consistency, stability and reliability of the spindle are very high.

After opening the high speed, the amplitude and running noise of the spindle will obviously increase, and the energy consumption will also be greatly improved.

These are new problems that need to be solved, and the performance of spindle needs to go to a higher level.

"The upgrading of the overall technology level of the industry is inseparable from the deep communication and integration between the upstream and downstream enterprises."

Zhang Yadong said the development of Henan two textile machinery company.

The high speed spindles and so on have all met the needs of the pformation and upgrading of the spinning enterprises. We hope that they will speed up the pace of innovation and develop more high-quality spindle products to the international high-end level, while Henan Yongan Textile Co., Ltd. will continue to give support and cooperation.