Look At This! What Does The Fashion Shoes Made By Industrial Robots Look Like?

Recently,

Into the intelligent production workshop, from the cutting bed, the last to grinding, forming.

All links in the manufacturing chain have the participation of intelligent machines, and the production workshop adopts an environmental friendly dust handling system. Both walls and ceilings are used.

The whole workshop can achieve zero pollution and zero dust.

In the first process of the intelligent production line, the artificial eye will automatically detect the quality, thickness and defects of the leather material in the cutting bed. The staff will use the intelligent typesetting robot to repair the defects on the surface and send it to the automatic cutting bed to input the parameters through the copy of the CAD layout, so as to make the best use of each piece of leather and improve the efficiency and accuracy of the cutting.

In the entire intelligent production line, the production process of sewing and repairing is playing a key role. The number of employees in this production line is the largest. After adopting the intelligent production line, the production supervisor sends different assistance tasks to the employees on both sides of the pipeline according to the computer instructions, and the employees only need to use the specified line in the pipeline.

Processing.

This greatly reduces the mistakes caused by manual operation in the traditional sewing aid and improves the smoothness of production.

And the most popular "net red" on this intelligent production line is industrial robot.

This is the first time that industrial robots have been applied in China.

Women's shoes are also in the leading position in the world in mass production.

In this intelligent production line, each pair of shoes has its own fixed IP. Any process is operated according to the input content of its own IP. The industrial robot is in the grinding and forming process, according to the input contents of each pair of shoes IP, matches the corresponding technical standards intelligently, and performs different grinding efforts with different intensity and scale, so as to achieve fine, intelligent and customized production.

The planning and construction of the production line lasted nearly 2 years, and integrated the world's top intelligent manufacturing technology application team to solve the technical problems of fashionable women's shoes, such as many changes in the styles of products and fine manufacturing processes.

Previously,

The output of the product is about 2000000 pairs a year. When the automation intelligent production line is put into use, it can achieve a breakthrough on this basis.

This is not related to the three dimensions of KISSCAT intelligent production line automation, digitization and intellectualization.

In the automation dimension, it realizes machine substitution, reduces circulation process, reduces labor intensity, and improves labor efficiency. In digitalized dimension, it realizes information integration automation, data analysis systematization and implementation improvement. In intelligent stage, intelligent matching data, memorizing storage, automatic and efficient processing are realized.

Taking the industrial robot assembly line as an example, it was first applied to the quantitative production of fashionable women's shoes in China.

Through the precise specification of various technical indicators and process quality in the production process, the equipment can match the corresponding technical standards intelligently, and realize the automatic processing of the whole process of product shaping, massage, rough finishing, shoe surface gluing and big floor glue spraying. At the same time, the industrial robot arm module group also has the shape memory function, not only can support single piece flow operation, but also can effectively control the stability of product quality, and reduces the trouble of repeated data entry error rate of digital data.

It is worth mentioning that this automated intelligent production line adopts flexible automation system to connect multiple special machine tools, equipped with automatic conveying devices, and relies on computer management to combine various production modes for small batch customized footwear production.

Under normal circumstances, 1-2 hours to complete a pair of fashionable women's shoes all processes.

This not only ensures the quality of products, but also shortens the production cycle and greatly reduces the cost of products.

This is also one of the secrets for KISSCAT to minimize inventory and meet user needs in the industry.

With the help of mobile Internet and big data technology, the manufacturing industry must pform and upgrade with new thinking mode.

The emergence of automated intelligent production line marks the standardization, digitization and automation production level of the world, which has reached the world leading standard.

This is not only the innovation of enterprise brand, the upgrading of enterprises, but also the pformation of China's fashion shoes industry, which represents the deep integration of Chinese women's shoes manufacturing technology and information technology.

The automation and intelligent production line can make the industrial chain better cope with the demand of fast fashion by means of automation and intellectualization. Through the fast switching of the production line, the desired market demand can be met, which can meet the increasing demand for customization, and make the product quality more stable and efficiency further improve, effectively shortening the supply cycle. On the other hand, the application of AI effectively reduces the number of labor force up to 60%, and it is even more significant for the manufacturing industry today because of the scarcity of industrial workers.