Dongchang Textile Machinery: The Intelligent Counterattack Road Of Textile Industry

Speaking of "Dongchang spinning machine", probably most people have not heard of it, but it is indeed a well-known company in the "invisible champion" enterprise of the island city. In the special category of "spinning machine", Qingdao Dongchang Textile Machinery Manufacturing Co., Ltd. has gone out of the road of development which attracts the attention of the industry. From the industry's popularity and market share to the national key producer of textile machinery, for the past 17 years, the enterprise located in the West Coast new area has not only a number of the top technological invention patents in the industry, but also owns independent intellectual property rights. The company is a key producer of national textile machinery. It mainly develops, produces and sells intelligent textile machinery. Its main products include intelligent digital blowing carding unit, digital special fiber carding machine, intelligent spinning robot and so on.

"In the past, we all felt that textile machinery products were low-end homogenization. After the development in recent years, the textile industry is a successful industry of intelligent spanformation, and its products have reached the international advanced level." For this industry, Qingdao Dongchang Textile Machinery Manufacturing Co., Ltd. chairman Liu Qiqiang think so.

Functional fiber spinning machine technology

Hundreds of home textile machinery enterprises in the West Coast new area have undergone changes in industry. As a private enterprise, only high-end spanformation and intelligent spanformation can be further developed. Among them, Dongchang Textile Machinery Co., Ltd., its intelligent textile machinery has reached the needs of the development of new defense clothing equipment for national defense science and technology, and technology has been comparable with the world's products.

From the development of traditional machinery manufacturing to intelligent manufacturing, Dongchang textile machinery has provided a large number of intelligent textile equipment for China's textile industry, and has become an important equipment supplier and strategic partner of well-known enterprises such as Shandong Wei Qiao group and Guangxi Nanning Jinhong textile group. "We use blowing carding, intelligent robot, jet loom, difference. chemical fiber Four main products of dimensional carding machine. Among them, the differential blowing carding machine is applied in Dezhou Hengfeng enterprise only 1 million 500 thousand spindles. Liu Qiqiang said.

Dongchang textile machinery is currently a manufacturer of functional fiber carding machines in China. The carding machine solves the problem of difficult spinning of functional fibers such as soybeans, seaweed, graphene and chitin, and can be used in new clothing production such as fireproof clothes, aerospace suits, and military combat clothing. Dongchang textile machinery has increased its product research and development efforts, established the differential fiber research institute, established the provincial enterprise technology center, and extensively carried out cooperation with universities at home and abroad. The products were positioned at the world level and closely followed the new trend of the development of the international textile machinery. Liu Qiqiang introduced: "compared to ordinary cotton spinning Material Science The added value of functional fiber is more than seven or eight times. A common carding machine is worth about 100 thousand yuan, while the differential fiber assembly equipment is sold to about 3000000 yuan. Now 80% of our business is concentrated on high-end spinning machines.

Building intelligent robots

At present, labor costs in China are rising year by year, and are higher than those in Southeast Asia and Africa. In the textile industry, there is a long standing problem of employment difficulty, and urgent demand for textile manufacturing intellectualization is put forward.

Dongchang textile machinery combines with well-known enterprises at home and abroad, and has set up an intelligent robot research and development project to realize the intelligent automation of the textile assembly line. With the adoption of advanced international standards, the project will reach the international advanced level in terms of technological process, automation and labor safety, while saving a lot of labor. Gao Yong, vice chairman of China Textile Industry Federation, commented: intelligent robots just make up for the middle part of the advanced spinning equipment, which is a revolution in the textile machinery industry. "The original spinning machine needs a lot of machines and manpower. Now, after the intelligent spanformation, the number of machines reduced by more than 50% has decreased from 160 to 50 per ten thousand spindles. Next, the application of intelligent robots can reduce the number of workers to 10 people, and can not break production for 24 hours." Liu Qiqiang said. Dongchang textile machinery's high-end intelligent digital textile equipment also makes full use of the Internet of things technology to achieve large data collection, real-time monitoring and analysis, and remote online communication with customers, greatly improving the level of automation.

Layout industrial platform to set China Standard

After many years of development, the textile machinery industry still has a gap in our thinking with the international professional spinning machinery company. Without our own standards, we can never stand on the same stage of competition with others. Liu Qiqiang said. Dongchang venture building is about to start construction at the old factory site. It is expected to be completed in 2020. The building provides training, guidance, consultation, and R & D to the enterprises. Testing At the same time, it provides domestic and international logistics services, concentrates Regional Advantageous Resources and R & D institutions at home and abroad, and builds strong entrepreneurial bases for small and medium enterprises. The completion of the venture building will be conducive to the construction and growth of small and medium-sized enterprises, and at the same time, it is conducive to the strategic development of the regional economy.

It is Liu Qiqiang's goal to set up industrial platforms and set Chinese standards to lead the world development. He is full of confidence in the future: "venture building will set up R & D center, carry out training of textile workers and textile industry chain, take regular lectures by experts, guide training for relevant industry personnel in textile machinery industry, and assemble and study upstream and downstream enterprises to set standards, and serve as a public service platform for textile machinery industry." The future textile machinery industry will be more centralized and talents will become scarce. By building a platform, Dongchang textile machinery hopes to gather talents from all industrial chains and eventually form a high-end R & D base with integrated production, teaching and research. Suppliers can learn about the world's advanced technology concepts and form a public trading platform. All components and components can come to this spanaction. Dongchang textile machinery also set up an industrial chain collaborative R & D center, gathering upstream and downstream enterprises on the platform of the platform, and carrying out industry university research cooperation and standard setting.

"Now entering a new era, the textile machinery industry is also in the spanformation stage of intelligent manufacturing. Only by using innovative thinking, the advantages of cooperative operations, the integration of the upper and lower industrial chains, and the adoption of high-end technology can we enter the stage of the international market and formulate the Chinese standard, representing the international level." Liu Qiqiang said.

Leading the intelligent spanformation of textile industry

Over the years, Dongchang has developed steadily and has become the largest manufacturer of carding machines and blowing carding equipment in domestic private enterprises. "As a private enterprise, Dongchang has the advantages of flexible policies, unified government decrees and quick adjustment, and is close to the market and customers. The innovation speed is fast and the service is timely and thoughtful. In addition, the operating costs of enterprises are relatively low, so as to ensure that they can provide customers with cost-effective products. Liu Qiqiang said so. Under the leadership of Liu Qiqiang, Dongchang is building "first class enterprises" and creating the world. brand "The goal is to forge ahead, unswervingly develop the textile machinery industry, and continuously develop and produce high-grade carding machines, digital blowing carding units, special fiber carding machines, etc., which continuously spanport textile equipment for China's textile industry. At the same time, Hengchang robotic company is developing a new generation of textile robots, will continue to be equipped to the vast number of textile enterprises, to contribute to China's textile industry intelligent development of its own textile machinery feelings and strength.