A Further 500 Million Investment, Anhui Huamao Will Build An Intelligent Spinning Production Line Of 145 Thousand Spindles.

The huge workshop can barely see people; the environment is constant temperature and humidity, the robot transport semi-finished products; workers ride electric vehicles work inspection.

In memory, the traditional textile workshop, thousands of people, thousands of people set up the elephant is no longer, all over the sky catkins also disappeared, the rumbling machine rumble was also greatly reduced noise. Instead, a row of automated machines, clean, neat, comfortable environment, monitoring equipment can be displayed everywhere, real-time display of output, quality, equipment operation, energy consumption and other information.

　　 In recent years, Anhui Huamao invested 320 million yuan to carry out intelligent project transformation. It was put into operation in April 2018 and became the pilot project of Intelligent Manufacturing in 2017. At present, Anhui Huamao 150 thousand spindles "new spinning intelligent transformation project" is the largest intelligent spinning project in China.

Now, over the past year, we have achieved remarkable results.

Machine substitution

Workers ride electric cars patrol

"Stand at the top and look over here, and if there is a red light, you will know which tube is defective." Yang Shengming, deputy general manager of Anhui Huamao textile Limited by Share Ltd.

"We first realized the intelligent tracking and control of single yarn quality information in the industry. In the past, one worker used 5~6 sets of 6000 spindles, and now it can monitor 20 sets of 25000 spindles, and patrol the whole area on electric vehicles."

　　 In addition, the original heavy manual labor is replaced by a robot. A robot travels back and forth, delivering the semi-finished cylinder to the designated area and neatly waiting for the next link. The project advanced the advanced technology process of high quality and efficient spinning with independent characteristics, realized the unification of the network communication interface of spinning equipment, and independently developed a series of intelligent systems, such as production and quality tracing, quality prediction and so on, and realized the whole process quality monitoring, greatly improving the labor productivity and reducing the labor intensity of workers.

　　 It is reported that the intelligent project has also broken through the innovation of management mode, breaking the barriers of process and work, and realizing the integration of operation and maintenance, so that the employment of 10000 spindles has dropped from 30 people to 15 people in the advanced level of the industry, and the main quality indexes of products have reached 2018 USTER bulletin 5% level.

Constant temperature and humidity

There are no more catkins.

In the hot summer, 40 degrees high temperature, the textile production workshop in the summer heatstroke and summer heat work has become the top priority.

The production of traditional textile enterprises will reach a temperature higher than forty degrees in the production workshop, so employees often suffer from heatstroke, which directly affects the safety of production.

In Huamao intelligent workshop, employees are no longer suffering from high temperature and humidity. The production environment is exceptionally comfortable, the temperature below 30 degrees Celsius, the humidity below 60%, the air cool, moist and fresh, which has become the "summer resort" for employees.

　　 In addition, the long-standing problem of flying catkins in traditional textile workshop has disappeared.

"Ceiling ceiling is air supply duct, and there are spaced suction openings on the floor. The whole suction system purify the entire workshop." Yang Shengming also said that in addition, on the production line, there is also the help of "artifact". On the spinning line, there is a ring like suction and suction equipment, moving around and continuously inhaling the tiny cotton wadding produced on the spindle and concentrating on it. Now workers no longer need to wear heavy masks to work, creating a pleasant and comfortable working environment for the staff.

　　 It is reported that the project has pioneered a number of industries: for the first time, the online real-time monitoring of the whole process quality has been realized for the first time. For the first time, intelligent cotton blending and quality prediction have been carried out for the first time, and for the first time, the details of customer remote online monitoring orders have been achieved for the first time. For the first time, intelligent platoon and flexible production have been achieved.

　　 Strike while the iron is hot

Continue the new project.

Anhui Huamao 150 thousand ingot "new spinning intelligent transformation project" is not only the largest intelligent spinning project in China. At present, the project has also been identified as "digital workshop" in Anhui province.

The intelligent spinning factory uses advanced equipment such as blowing carding, coarse and thin connection, automatic packaging and so on. Through self developed ERP, HMES, EMS and other information systems, it realizes the intelligentization of machine, material and production. The quality level has been greatly improved, and the cost and the production cost of 10000 spindles have been greatly reduced, which has provided the demonstration effect for the transformation and upgrading of the industry.

　　 "This year will invest 5 hundred million more, and build an intelligent spinning production line of 145 thousand spindles, high quality and high efficiency, which is expected to go into operation by the end of the year." Ni Junlong, chairman of Anhui Huamao Group, is full of confidence.

It is reported that the company will carry out the intelligent transformation through the commissioning of the new project and take the road of high quality development, which is of positive significance for the company to strengthen its main business, enhance its international competitiveness, and adapt itself to the new requirements of China's economic upgrading and the development of the world's industry.