The Concept Of Production That Is Worth Learning From German Factories.

In Germany's manufacturing industry, there is a very interesting and key point of view: Don't trust people. 。

Germans have a deep-rooted concept that people make mistakes, and there are errors. Especially in production, the negative effects that these people introduce will be amplified by every step of the pipeline, which will ultimately affect the quality of products.

Especially in mass production, the more people are, the more likely the eventual products will have problems. So the German way of improving quality is very direct, that is, in the production process, we should use all possible means to minimize the natural impact of human beings, and to decompose everything into machines. In other words, it is to improve the automation level of production, so long as the machine can do it, it will be resolutely refused to be allowed in the reasonable cost range.

Therefore, the German craftsmen spend more time studying all kinds of high-end equipment, to the automobile production line, to the toothbrush bristle machine, and find the corresponding top machinery manufacturers in Germany. Let's take a look at the German factories' reference to production management.

Streamlining

The core purpose of the production process is to divide the production process into very small segments. Each segment is processed in strict sequence, and the segments are connected by automatic transmission devices. Each fragment is simple to replace the machine without manual operation.

Measurable

All kinds of measuring instruments with excellent performance are also made by German. They hope that every aspect of production can accurately measure various problems of products and production lines and correct them in time. Through these measurement methods, they have introduced a large number of feedback loops in the production process to ensure that the product quality fluctuation of production is controlled in a very small range, which is an important prerequisite for product quality assurance. Another example of a familiar industry is that the German kitchen has more equipment than our secondary school's chemical laboratory equipment. All the ingredients are accurately measured. Of course, the processing temperature of all processing time and key links also needs to be accurately measured.

Automation

Automation is to hand over the mistakes that human beings are not good at doing to robots. The factory is entirely the machine itself in production, and the human role is visualized into two kinds: first, production planning, production instructions; two, the machine is to help to maintain the production line efficient and reliable operation.

Professionalism

For example, there is an old German engineer who has no academic qualifications. After graduating from FH in German vocational education school, he worked for more than thirty years in the mechanical engineer's post. He was responsible for installing and debugging all the steam turbines of all nuclear power plants in Germany. They are highly respected in the Department. This accumulation of knowledge and experience is important for reliable production and engineering quality.

Tooling

We all know that if workers want to do good, they must first benefit their devices. Germans like tools, and almost all things have special tools, and almost all of their homes have their own toolboxes or tool rooms. They like to make things by themselves, from children's toys, home to their own houses.

German products focus on quality and value, not price.

Germany's product upgrading is not fast. But with regard to the quality and value of every product, almost no German company can become rich overnight or become a global focus. They tend to focus on a small company or a slow company in a particular field or product, but there are few "bad companies" and "fake companies". They have many hundred years of small companies.

German products rarely compete with the price of products in the same industry. First, there are industry protection. Two, everyone knows that price is not everything. It may even cause the whole industry to fall into a vicious circle. They are more willing to turn profits into better products and services while ensuring profits.