Chinese Enterprises Research And Develop Mask Production Line: Produce 5000 KN95 Masks Per Hour!

According to the figures disclosed by the Ministry of industry and information, before the outbreak of the new crown pneumonia outbreak, the overall capacity of China's respirators was about 20000000 Nissan, with the highest capacity in the world. However, since the outbreak of the new crown pneumonia, masks have become the most urgent demand for epidemic prevention. With the coming full recovery, domestic mask demand is also increasing.

Masks are scarce and staff are nervous. ? Enterprises still have difficulty in meeting local epidemic prevention needs.

At present, the medical masks, N95 masks and KN95 masks on the market are almost in the state of being sold out and sold out. The mask produced by enterprises is always in short supply. What Jiangsu Nantong shield Safety Technology Co., Ltd. can do is to step up production. Jiangsu Nantong Lin Dun Safety Technology Co., Ltd.

On the first day of the lunar new year, general manager Jiang Ping recalled more than 10 employees back to the factory to rush to work, and resumed three mask production lines in the factory. In order to expand production, the production time was changed from 8 hours a day to 24 hours without interruption, and the daily output of respirators increased from more than 10 thousand to more than 50 thousand.

In order to solve the problem of shortage of manpower, the staff of the local government set up a volunteer service team of 85 people in one day, and the scheduling took up the packers in Jiang Ping's factory. The output has gone up, but the raw materials have been stretched.

Their main products are KN95 respirators and disposable flat masks. The most important raw material is a layer of melted spray cloth. It is the filter layer in the middle of the mask. The diameter of the fiber is only 1/30 of the hair. Therefore, it can filter bacteria and prevent the spread of the virus. It is called the "heart" of the mask. Melted spray cloth interlayer in mask

According to the production capacity of more than 50 thousand masks a day, Jiang Ping's factory needs to consume more than 200 kilograms of melt spray cloth every day. Since the outbreak of the epidemic, melt blown fabric has become a hot commodity. The original price has been maintained at 27000 yuan per ton. Now the price is rising and it is still not available.

Just then, the Nantong Municipal Development and Reform Commission factory leader helped coordinate the melted spray cloth manufacturers, helped Jiang Ping and the raw materials manufacturers sign a continuous supply contract, and took more than 300 kilograms of melt blown cloth on the spot, and then gave them 300 kilograms every 2 days.

Melt blown fabric

Since January, Jiang Ping's factory has produced more than 100 non medical KN95 masks and disposable flat respirators, all of which are purchased by local governments and support for epidemic prevention. In Rudong County of Jiangsu Province, there are 4 mask manufacturers such as Jiang Ping, and 5 factories can produce 100 thousand masks a day, but it is still difficult to meet the local epidemic prevention needs. Statistics show that as of the end of February, more than 2500 enterprises in Rudong county have resumed their jobs, and the number of workers returning to work has exceeded 80 thousand. As the scale of re employment continues to expand, the demand for masks will continue to increase.

When the mask production line was running at full capacity, Jiang Ping thought of a way to repair the masked machine that had been damaged a few years ago and put it into production. To this end, he came to the local Zhongtian Technology Group belongs to a production of intelligent equipment business together to think of ways, the damaged production line to resume production.

Technical maintenance line of Zhongtian Intelligent Equipment Co., Ltd.

After the outbreak of pneumonia, the technical team of Zhongtian intelligent equipment limited received an urgent task as soon as possible. Development and manufacture of full-automatic mask production line. ?。 However, as an enterprise that manufactures cables, cables, quartz and intelligent workshop equipment, they do not have any drawings and procedures for producing mask production lines.

Xu Weiwei, technical director of Zhongtian Intelligent Equipment Co., Ltd. Let's look at the video action again and again, and study the size, shape and raw material of the mask.

In order to fight for time, Xu Weiwei, while designing the drawings, listed the main parts of the mask production line and sent them to the procurement group of Zhongtian Technology. The purchasing staff of the more than 60 subsidiaries of the group immediately acted and joined in the procurement procession. In less than a week, all the more than 700 spare parts needed to assemble the mask production line are all ready.

Full automatic mask production line

Now, they are working at full capacity to assemble the automatic mask production equipment that will soon be offline. At present, it mainly produces two kinds of mask machines. The disposable mask production line produces more than 6000 hours per hour, and the KN95 mask production line has an output of about 5000 per hour. The efficiency of mask production is greatly improved. At present, the company's customer orders have increased from 40 to 82. Recently, Japan also broke out the new crown pneumonia epidemic. After learning that Chinese enterprises could equip the production of full-automatic mask production line, a Japanese company also ordered 10 mask production lines. Mask machine

Big data platform to solve difficult employment problems

The labor list is sent to the mobile phone in minutes.

On the Yangcheng Lake town of Suzhou, more than 100 kilometers away from Rudong, Jiangsu, Suzhou health protection products Co., Ltd., from January 26th (the beginning of January two), employees have not rest for a month, and have been working on the N95 mask. There is a busy scene in the workshop and on the production line. Suzhou Shi Kang protective articles Co., Ltd.

In the early February, with the development of epidemic situation, the protection materials were becoming more and more scarce all over the country. Just when Jiang Guoping, the head of Suzhou health protection products Co., was in a dilemma, the business service staff of Yangcheng Lake town government came to the enterprise for the first time, and decided to solve the problem with the big data platform built by the former company.

This big data platform is not only for the introduction of talents, but also an important function is to dynamically sort out, manage the employment situation of various enterprises in the town, and resolve the predicament of difficult employment. Therefore, under the special circumstances of the epidemic, the big data platform immediately screened out the local intentional employment candidates who had sewing experience and could immediately be employed.

Enterprise big data platform

Through the big data platform, the worker selection list was soon sent to the mobile phones of all village leaders. Within a few days, through the village cadres' home visits, more than 60 skilled workers quickly came to Jiang Guoping's enterprises and put them into production. Choose a list of workers

As of February 28th, Jiangguo Ping's enterprises have produced 937 thousand N95 and KN95 protective masks, and sent them to local public security, transportation departments, hospitals and other related units to meet the needs of local health care workers and people. But as the scale of production continues to increase, Jiang is most worried about the problem of raw materials. He hopes that all the other forces will help him solve this problem. Jiang Guoping, head of Suzhou World Health Protection Products Co., Ltd.