The Key Words Of The Textile Industry Under The New Crown Pneumonia Epidemic: Loans, Manpower And Equipment Shortages

With the initial control of the new coronavirus pneumonia, the textile industry how to stabilize, orderly and comprehensively resume production and become a very important and unavoidable problem. The cost of all kinds of production factors is high and the loan is very difficult. In the meantime, it is also facing the adverse effects of the shortage of protective equipment and the panic of the labor market to the densely populated manufacturing enterprises. The capacity recovery of the textile industry is facing greater difficulties. According to the investigation by the relevant agencies, by the end of February, the national comprehensive spinning rate is still less than 40%. On the contrary, Nantong Dasheng group, a high-end textile partner of Jiangsu, has shown enough maturity and confidence in this crisis. On the day of February 10th, the main textile industry of Dasheng group returned to work, with nearly 2300 workers returning to work, with a return rate of 80%. After more than two weeks of operation, 2100 of the 2300 workers have returned to work, and the recovery rate has reached more than 91%. In addition to production, the remaining 370 thousand ingots have been opened, except for the 35 thousand square meters of the actual workshop in the observation area, and the output and quality of the products have reached the level before the Spring Festival.

Dasheng group quickly realized full recovery and resumption of production, which is closely related to the transformation and upgrading road that the traditional textile enterprise has been adhering to in recent years. Since eighteen, Dasheng group has carried out extensive and in-depth digital transformation based on its production and operation and technological transformation foundation of the century's textile industry. In 2015, it built the first domestic equipment demonstration workshop in the domestic textile industry, the Dasheng digital spinning workshop, which was deeply integrated through information technology and industrialization, and made use of wireless network, big data and artificial intelligence. Technology, the Dasheng digital spinning workshop has become a "black light factory" with 24 hours of continuous production but no need for large numbers of workers. It is the intelligent manufacturing workshop represented by Dasheng digital workshop, which lays a solid foundation for the whole group to resume work and resume production. One is to use less labour and return to posts quickly. It takes only 15 workers per 10000 spindles, and a significant reduction in the number of employed personnel will facilitate the full resumption of enterprises. Only a total of more than 40 people will be able to achieve a one-time comprehensive return of 20 thousand square meters of 50 thousand spindles. The two is less contact and no infection. The digital management system can effectively reduce personnel contacts and improve the safety of employees after work. The 88 thousand sensors transmit real-time data from the workshop to the control room. The centralized centralized control system can real-time on-line and backtrack all kinds of production data, and reduce the number of personnel to the site. The field workers, such as the pick up operator, check the broken ends of the machines in real time through mobile phones and other terminals. After finding the problems, they are directed to solve the problem and reduce the number of on-site patrols. Three is integration, good post. One of the main characteristics of Dasheng digital workshop is to realize the whole process of production from raw materials to winding up to packaging. The front-line staff have the ability of versatile and versatile, and the middle managers are more capable of being able to perform all jobs, running classes and regular classes, spinning before and after spinning, and seamlessly converting different types of workers. In the early days of reemployment, when people were busy and busy, all staff rotation and Party members and cadres took the lead and ensured a smooth transition. Four, the market is good, and the risk is low. Dasheng digital workshop has a high degree of product differentiation and excellent quality, and the market response has been better. In order to reduce the risk of inventory increase after the production and increase the ability to resist capital risks, the workshop adopts order production and product listing is in short supply.

It can be said that the shortage and shortage of labor force in short time is the biggest impact on the manufacturing industry of the new crown pneumonia epidemic. Coupled with the decline in the total number of working age population in China, it is undoubtedly worse for the traditional manufacturing industry where there is labor shortage. It may be another motive force to promote the intellectualized transformation of traditional manufacturing enterprises. Just like academician Zhong Nanshan put forward "immunity is the best doctor", the real economy and traditional manufacturing industry can only cope with all difficulties only by practicing internal strength and improving their ability to resist risks.

The Party committee of Dasheng group regards this epidemic response, resumption and resumption of production as a trial for further transformation and upgrading. This year, it plans to invest 300 million yuan to build a new national model -- the intelligent spinning factory. The factory will build a digital workshop upgrade version as the goal, integrate the product development chain, production chain and supply chain, and build the whole process management cloud platform. Through hardware upgrading, software upgrading and management upgrading, we can achieve high speed, high yield, high quality and efficient targets. We also see that in this special period, the enterprises engaged in masks production, besides the traditional mask manufacturers with high automation and digitalization, Foxconn, SAIC GM Wuling, Chang Ying precision manufacturing enterprises and intelligent manufacturing integration enterprises also rely on the strong flexible production capacity and digital foundation to form mask production capacity in a very short time. This will be another direction for Dasheng group's future intelligent manufacturing, that is, relying on flexible components and complete digital production system to flexibly modify the system parameters, meet the needs of diversified products, and be able to reproduce at the first time, truly embody the flexible production and digital production supported by intelligent production, and play a role in dealing with the needs of short term and large quantity of diversified products. Function.

Under the epidemic situation, the Dasheng group will continue to hold high the banner of textile, and take the municipal Party committee and the municipal government as the guideline for the construction of high-end textiles in Nantong, and take the digital spinning workshop as the starting point for transformation and upgrading, increase R & D efforts and effective input, speed up the construction of intelligent spinning factories, improve the level of intelligent manufacturing, and make more contributions to the leaping development of Nantong's textile industry, and strive to create " In 14th Five-Year, we planned a new benchmark for textile intelligent manufacturing.