Ningyang: "Intelligent Manufacturing" Leads The Magnificent Transformation Of Textile And Garment Industry.

With the accelerating pace of intelligent manufacturing integration into industrial upgrading, the enthusiasm of textile and garment enterprises to implement intelligent transformation has been unprecedentedly high. Standing on the historical node of the old and new energy conversion, Ningyang Tianyuan garment Limited by Share Ltd of Tai'an County, Shandong Province, seize the opportunity, riding the wisdom of the industry, through the world brand clothing full process intelligent production project, equipped with industrial Internet of things to drive traditional industries, so that textile and clothing "smart" has renewed vitality, not only promote enterprises from traditional students. The transformation to intelligent manufacturing has attracted more and more upstream and downstream industries to gather in Tai'an and Ningyang.

"Wisdom" is integrated into the production line, and enterprises upgrade technology leader.

The textile and garment industry is ancient but never disappears. Now speaking of textile and garment enterprises, many people are thinking of the weavers who are sewing machines. When the reporter walked into the sewing workshop of Tianyuan clothing, the intelligent suspension system has allocated all the work procedures for all the technicians in each team. According to the assembly line operation, the overalls needing seventy or eighty working procedures are divided into 28 working stations, tailoring and sewing. Each team before the electronic display screen, real-time display of task volume, completion volume and proportion, everything is in perfect order.

"When there is no intelligent suspension system, the materials stacked in the workshop are very messy, and manual transmission often deviate. Through technological transformation and upgrading, intelligent equipment is directly allocated to work according to the characteristics of each person. There is no backlog of redundant materials, the workshop is clean and clean, and the production efficiency is increased by at least 30%. Sewing workshop production manager Xu Jing told reporters that with overalls as an example, before the upgrade of the production line, the average daily output of the workers was 20, and the daily output per person is between 27 and 30. The intelligent workshop has formed a chain upgrading, and the volume of shipments has increased, the quality has been improved, and the wages and enthusiasm of the workers have also increased significantly.

It turned out that since 2018, Tianyuan garment has become a big and strong textile and garment industry. It has introduced the intelligent production project of the whole process of world brand clothing, and installed the "new engine" for the improvement of garment production capacity and standards. It is like installing a "smart brain" for the production line. Since Tianyuan clothing has established an intelligent production system, the cutting and sewing lines have been linked up by automatic hanging system to achieve rapid transfer and transmission of products, which is 40% less than traditional technology. At the same time, Tianyuan clothing also set up an enterprise database, driven by large data production, ready to create independent brands and develop customized business models, laying a solid foundation for the future supply chain of enterprises. This is the breakthrough of the company's key projects based on the transformation of kinetic energy and transformation and upgrading. It has also become a technology leader in Ningyang's textile and garment industrial cluster.

3D volume, intelligent shopping guide, big data driven intelligent manufacturing platform to accelerate the construction

In today's era of fast fish eating slow fish, textile and garment enterprises are facing more and more competition. Without innovation, the traditional textile and garment enterprises will eventually disappear into the dust of history like fossils.

Entering the data command center of Shandong Tianyuan Group, the "new kinetic energy sail" exhibition board and Shandong textile and garment industry new and old kinetic energy transformation typical case medal attracted the attention of reporters. "Rising labor costs and shortage of human resources have become an important pain point in the development of textile and garment enterprises, and the upgrading of intelligence and the interconnection and interconnection of big data have become a new direction for the development of the textile and garment industry." Gao Weihong, deputy general manager of Shandong Tianyuan garment Limited by Share Ltd, told reporters that the data command center embodies the power of the company's new dynamic energy. It collects four parts, such as order allocation, production and operation, human resources and group size. Through the analysis of all kinds of data, it achieves the interoperability of Tianyuan Group's big data and provides comprehensive information for enterprise development. Planning the overall situation for enterprises.

In the big data center, the reporter saw the virtual fitting mirror, fabric style interaction experience and other "black technology" which can form database through scanning data, so that people can try on the screen in the "cloud" to try on the clothing styles and touch the fabric texture. There is also a modern platform for real-time monitoring of intelligent plant production and global order and logistics information, enabling goods to be transported to transport closed loop connections. "Based on the idea of intelligent transformation of benchmarking factories, we have realized the whole business process and control of benchmarking intelligent factory system, and established a replicable and popularized intelligent gene" and a business mode model. " Gao Weihong said that the company is driven by big data to drive production, and is ready to customize the garment pattern for enterprises. Customization can reduce inventory risks and allow enterprises to travel lightly, and these are just in line with the new direction of the development of the textile and garment industry.

In order to keep the enterprise in an invincible position, Shandong Tianyuan not only set up an intelligent storage system, let the location of materials be checked and the number can be checked, through the intelligent AGV transport tools, realize the automatic transmission of materials, but also establish intelligent exhibition hall, through the 3D measuring volume, personalized customization, holographic projection, electronic window and other high-tech tools, to achieve product display, intelligent shopping guide, business negotiation, etc. Function, using big data to increase user experience and viscosity.

Layout of the world's long-term cooperation with world clothing giants, intelligent coverage provides strategic support for high quality development.

Intelligent manufacturing is the development direction of the manufacturing industry in the future. It is also the only way to cultivate the new kinetic energy of the county economic growth in Ningyang. It is of great strategic significance to promote the structural reform of the supply side, create new competitive advantages in manufacturing industry, and achieve industrial strong counties. In the process of continuous innovation, Tianyuan garment company has been committed to the development of the international market, and has established strategic cooperative relations with the world famous brand clothing giants, and has completed a comprehensive leap from simple processing to direct foreign trade. Since 2018, in order to carry out the transformation of new and old kinetic energy in Shandong Province, combined with the actual situation of the company, according to the order at home and abroad, the company has accelerated the transformation from traditional production to intelligent manufacturing, invested in the intelligent production project of the whole process of world brand clothing, and has set up more than 2000 sets of leading domestic production equipment and management systems. The exhibition hall and training workshop have realized the integration of large data, customized and intelligent manufacturing, greatly improving the production efficiency, achieving the templating, standardization and refinement of garment manufacturing, and have won high praise and pursuit from international customers. At present, the company's automatic template machine, automatic bag cutting machine, automatic cutting machine, automatic button machine and other intelligent equipment penetration rate of over 50%, and long-term and the world's top ten clothing giant UNIQLO, HM, CK, Decathlon, ZARA and other strategic cooperative partnership, has realized the design research and development, industry and trade integration.

Into the intelligent workshop, each team has a screen showing the "production line real-time information" data, recording the number of hours, hours target, hour output and hourly rate, rework rate and other information in team production. "These data show from manual statistics to big data display in the whole process, marking our upgrading from traditional production to intelligent manufacturing, from quantitative change to qualitative change, and it is also the embodiment of our industry competitiveness and brand influence." Gao Weihong said that at present, the intelligent exhibition hall and 6 intelligent production workshops have started operation, and 35 intelligent production lines have been installed and put into production, further strengthening the deep cooperation between Tianyuan and the world's famous clothing brands, and realizing the comprehensive utilization of R & D, design, production and display for the combination of production, research and brand development and production.

Through intelligent coverage, Tianyuan clothing company promotes its own traditional textile and garment enterprises to upgrade and upgrade to intelligent manufacturing, providing strategic support for the realization of high quality development. At the same time, it also enables the enterprises to extend from the traditional processing to the upstream and downstream industries chain of the garment industry, and enhance the design, research and development capabilities and core competitiveness of the enterprises, and form a textile and garment industrial cluster with Tianyuan as the center in Ningyang County, thereby stimulating the overall development of the textile and garment industry in Ningyang County, and helping the transformation and upgrading of the textile and garment industry in the city.