Pushing Forward The Technological Progress Of The Industry, What Is The Orientation Of The New Batch Of China Textile Machinery Product R & D Center?

Recently, the China Textile Machinery Association organized experts to review the information of the product research and development center declared by the enterprise, and finally publicized it through the Internet. New batch 10 China Textile machinery products R & D center.

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R & D center is an important part of enterprise's technological innovation system. It is a high level research and development organization affiliated to the enterprise. Its main goal is to provide technical support and technology reserve for upgrading the enterprise's products and improving the level of production technology, enhancing the stamina of enterprise development and improving the overall efficiency of enterprises. Since the first evaluation of China Textile machinery industry product R & D center in 2013, the total number has reached 66, providing technical support for the development of the textile machinery industry. ? ??

Leading technology lays the foundation for development

When it comes to the purpose and significance of establishing China Textile machinery industry product research and development center, the responsible person said that the association's establishment of product R & D center in the industry is a strategic measure to promote the technological progress of the industry, will greatly promote the building of technological innovation system and enhance the technological development and innovation ability of enterprises, and enhance the self development and market competition of enterprises. The important guarantee and effective means of competitiveness will promote the close combination of research and production, and at the same time, it is also an effective way to accelerate the industrialization of high and new technology. The R & D center has continuously carried out product innovation, and has played a good exemplary and guiding role in improving the level of technology in the industry. ??

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According to the introduction, the evaluation of China Textile machinery product R & D center is very strict and requires a number of hard targets. For example, the declared products have the leading domestic and above technology level, stable quality, market share and popularity in the forefront of the same industry. The products have been declared for nearly 3 years, and have passed the appraisal of scientific and technological achievements organized by the Federation of Chinese textile industry or provincial and ministerial level or above. In the past 5 years, it belongs to intellectual property rights such as patents and so on. In the past 5 years, the declared products have won awards such as two or more of the scientific and technological progress issued by the provincial and ministerial level and above.

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The R & D center of Changzhou Hongda Electric Co., Ltd. is the latest research and development center of China Textile machinery products. according to Gu Ren, chairman and general manager of Changzhou Hongda Technology Group Introduction, Changzhou Hongda has developed Hawk Vision intelligent image finishing and weft knitting machine integrating advanced light source technology, machine vision technology and detection and control technology. It has taken the lead in solving the problem of "weft twist" in the world. The technology has won many awards such as the patent gold award of China Textile Industry and the first prize of science and technology progress of China Textile Industry Federation. This is the title of the product R & D center of the image finishing and weft knitting machine, which once again proves the leading position of the company in the field of intelligent image finishing and weft finishing.

According to Gu Ren, Changzhou's ambitious research achievements have become revolutionary innovations and breakthroughs in the field of textile technology. On the one hand, we have developed a special linear light source that meets the function of wide floral function. We have studied the optimization algorithm of image processing for various products, and realized automatic detection and pattern shaping of jacquard, dyed, printed, lace and embroidery fabrics with patterned pattern features. On the other hand, the technology has overturned the current technology of photoelectric weft insertion, and developed the technology of weft insertion based on machine vision. It has improved the accuracy of weft filling, expanded the adaptability of varieties, and solved the problem of weft finishing of twill, sanding, light weight, heavy weight, chiffon and other textiles.

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In the same batch, the product research and development center of the textile intelligent logistics system of North self (Beijing) Technology Development Co., Ltd. is also the leader of the industry. Relying on its own advantages over the past 40 years, the research and application of automated logistics and warehousing technology, and combining the characteristics of the production process and the needs of enterprises, the North has provided a solution for workshop intelligent logistics system suitable for the various segments of the textile industry and implemented the engineering application. At present, the research achievements of the north science and technology have been widely promoted in the fields of chemical fiber, cotton spinning, non-woven fabrics, printing and dyeing, wool spinning, textile machinery processing and so on, helping enterprises to effectively improve production efficiency, improve product quality, improve workshop management ability, reduce production costs, and help textile industry transformation and upgrading.

Professionals support operational framework

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In the reporting requirements of China's textile machinery product R & D center, there are corresponding requirements for the soft power of product development. For example, enterprises have certain professional and technological advantages and R & D capabilities of textile machinery products and manufacturing technology. The proportion of scientific and technological personnel engaged in R & D accounts for more than 30% of the total number of technical personnel in enterprises.

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As the core Department of R & D, what is the internal staff structure of R & D center and how does it run?

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In 2013, Chongqing golden cat Textile Equipment Co., Ltd. was selected as the first "China Textile machinery product R & D center". It is reported that the R & D center of Chongqing golden cat steel wire ring collar product is directly led by the general manager, and the R & D center director is set up, with research and development teams set up. The R & D team of the travellers of steel wire rings mainly studies the combination of different types of traveller rings for different types of yarns and yarn types, and develops the shape of the traveller rings suitable for ring spinning and compact spinning requirements; and develops alloy materials for ring travellers. The special equipment development team aims at upgrading new equipment or equipment for large energy consumption and low productivity to meet the needs of current production. The equipment and process design team develops the process of new equipment or reformed equipment, optimizes the process, provides the correct process documents for the workshop, and trains the corresponding personnel. The surface treatment research and development team is responsible for developing new functional surface treatment technology to improve the self lubrication and wear resistance of the products. Each team is headed by the project leader and reports regularly to the head of the center. The team is mainly composed of technical personnel and experts and scholars from well-known domestic universities or research institutes.

On R & D professionals, Chongqing golden cats mainly rely on their own training. At present, the R & D center has 28 fixed personnel, 3 master's degree or higher level, 2 senior engineers, 1 of whom enjoy the State Council subsidy, 1 are national technical experts, and 1 are Chinese textile craftsmen. 12 engineers, more than 90% of college degree or above, with an average age of 45 years old, formed a team of old, medium and green collocation and reasonable professional R & D team.

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In addition, a lot of cross industry technical experts need to be researched and developed for the products of travellers. Chongqing golden cat hired. Tsinghua University, Beijing Institute of Technology, Chongqing University, Southwestern University 4 experts from domestic universities and research institutes have doctorate degrees. Their research fields include materials, machinery, surface treatment, etc.

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On the hardware side, the R & D center has 600 square meters of experimental equipment room, of which, from 2011 to the present, the new test plant is more than 500 square meters. The R & D center is equipped with 3 sets of small electroplating test equipment, 2 chemical plating test lines, 3 sets of heat treatment equipment and supporting facilities, 3 wear test machines, 1 continuous automatic rolling mill production lines, 1 automatic production lines, and a set of high precision CNC walking wire equipment. The R & D center is equipped with micro hardness tester, Rockwell hardness tester, Brinell hardness tester, metallographic microscope, stereoscopic microscope, and so on. There are more than 20 sets of testing instruments, with a total value of more than 1000 yuan.

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In order to better meet the needs of customers, Chongqing golden cat product research and development center has established good cooperative relationship with 4 user enterprises, and established a long-term test base to test, track and feedback products for R & D products in order to shorten the R & D cycle and achieve timely and prompt solution to problems arising in the R & D process.

Combine production with research and harvest

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In recent years, China's textile machinery product R & D center has achieved fruitful results. At the beginning of this year, the "high performance industrial yarn energy saving twisting technology and equipment and industrialization" project was awarded the two prize of the national science and Technology Progress Award in 2019. The project is mainly completed by Yichang Jingwei Textile Machinery Co., Ltd. and Beijing Jingwei Textile Machinery New Technology Co., Ltd.

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It is easy to see that R & D centers play an important role in promoting technological innovation in enterprises and industries. At the same time, through the construction of product R & D center and promoting the combination of production and research, enterprises have also achieved real benefits.

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Zhejiang Shaoxing water Fu Textile Equipment Co., Ltd. the air jet loom special-shaped reed product R & D center was appraising in 2015 and became the China Textile machinery product research and development center. At present, Shui Fu company is the largest manufacturer of special-shaped reeds for air-jet looms in the whole country and even in the world. Under the background of the current market downturn affected by the epidemic, the water rich company can produce and sell well. Speaking of reasons, Du Peng, chief engineer of the company, believes that the development, production and application of reeds in shuttleless looms have already explored a development road suitable for domestic market demand. The series of functional reeds developed by the company have the characteristics of high accuracy, wear resistance and good compatibility, which can meet the needs of all kinds of high-end weaving of user enterprises. This also includes the key role played by the R & D center.

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For the role of China Textile machinery product R & D center, Guangdong Fengkai machinery Limited by Share Ltd The director said: "through the innovative platform of R & D center, based on its perfect innovation mechanism and testing function, it will further promote the research and development of new products and technologies by textile machinery enterprises, and effectively promote the upgrading of the product structure and the improvement of technical performance. With the promotion of these new products and technologies in the market, it will effectively improve the level of information management of textile enterprises, improve production efficiency, and promote the transformation and upgrading of the entire textile industry.