Local Hot Spot: Intelligent "Weaving" Of Shangshui County To Rebuild New Advantages Of Textile And Garment Industry

Nowadays, scientific and technological innovation has profoundly changed production and life. In recent years, the textile and garment industry in Shangshui has taken advantage of the development of science and technology. Intelligent software, new technology, intelligent equipment and intelligent management methods have been gradually applied to actual production, which greatly improves the product quality, reduces the cost, and improves the brand added value. Smart "weaving" reconstructs new advantages for the textile and garment industry, and the emergence of Shengtai Haobang Textile Co., Ltd Alban clothing and other leading enterprises. Today's Shangshui textile industry has been "reborn" gorgeous turn.

　　 "Intelligent weaving" led by science and technology

"In recent years, rows of modern factories and intelligent garment factories have sprung up in the commercial waters, which makes us really feel the power of science and technology." Standing in Shengtai Haobang Textile Industrial Park, the administrator Wang Fengcai constantly sighs.

Wang Fengcai's emotion mainly comes from the different changes of textile and clothing industry in the past and present. Traditional garment production process includes manual drawing, cutting out pattern, grading, typesetting, cutting, sewing, etc. In the modern intelligent production workshop of Shengtai Haobang Textile Industrial Park, the process before cutting and cutting is mainly computer and machine. In the clothing workshop of the industrial park, the staff call up a garment pattern from the computer and send it to the intelligent cutting bed. Two minutes later, the sleeves, front chest, back and other pieces of clothing will come out.

When the automatic coding machine will send dozens of layers of cloth to the intelligent cutting machine, after computer laser cutting, dozens of layers of clothing will be cut in a short time. The garment pieces are classified according to different varieties and specifications and sent to the designated sewing station. At the top of the station, "intelligent hanging system" automatically moves forward to transfer the semi-finished clothes to the corresponding posts. In the "war room" of the industrial park, the LED screen scrolls the summary data of tasks, products, the employees with the worst quality and the employees with the longest waiting time. In front of the garment making workers, there is also a small screen showing the information of the employee's work order and output.

"The information of the" war room "can let us have a clear understanding of the current work tasks, work objectives, product completion, and workers' work conditions. The information on the staff's work station can make each worker understand his or her work completion." Said Cui Weicong, general manager of Shengtai Haobang Textile Industrial Park.

"As long as there is high-tech support, traditional industries can also become" tall. " Kuang Huihui, an administrative officer of ALBEN garment making, said that in garment production, two-dimensional code was introduced into ALBEN's design and development. Each part of each garment can be found "handler" by scanning the code.

Li Tianning, chairman of the company, told reporters that Alban garment manufacturing has improved the digital application level of garment manufacturing with information technology. At present, it has independently developed more than 700 software. By using the self-developed management system, the company realizes the traceability management of products by recording the production information of each garment in each section.

In terms of production management, MES intelligent production management system, garment ERP production management system, large-scale garment production big data analysis system and data acquisition and analysis system are used to comprehensively integrate various data resources of the company, so as to realize the comprehensive integration and utilization of personnel, order, material, process, quality, product, logistics and other information, and open up the enterprise's data flow, Realize the availability of data resources. At the same time, based on the independent research and development of hanging assembly line clothing system and RFID garment production suspension and transportation system, the products are connected with internet terminal equipment, realizing intelligent production process management and control, improving production efficiency and product quality, and using independent research and development technology to strengthen information management, Build an intelligent chemical plant with "high efficiency, innovation, energy conservation and environmental protection".

　　 Toughening chain

"If we compare the development of Shangshui county's textile industry to a person's growing up period, our textile industry is still in its infancy, is currently mending the chain, and will strengthen the chain next." Ma Sanhua, member of the Party group of Shangshui county government and director of the county economic and Technological Development Zone, said that as a traditional advantageous industry, Shangshui textile and clothing industry plays an important role in the industrial economy of the whole county and even Zhoukou City.

The data shows that there are 35 textile and garment enterprises above the designated scale in Shangshui county. There are more than 150 small and micro enterprises with strong production capacity and good economic benefits and more than 300 processing stations around the county and towns, with more than 65000 employees, realizing the goal of strengthening the county economy.

Industry insiders said that it is imperative to supplement, strengthen and extend the chain of Shangshui textile and garment industry. Printing and dyeing is a short board, and the lack of printing and dyeing capacity restricts the development of the industrial chain to high value-added links. So, how to improve the textile and clothing industry chain and strengthen the industry supporting?

Shengtai Haobang Textile Industrial Park was settled in Shangshui in December 2019. In the past two years, it has initially built a full industrial chain textile and clothing industrial park integrating spinning, weaving, printing and dyeing, clothing and e-commerce. Here, the transformation from raw materials to finished products is only part of the chain of textile and garment industry.

At present, No.1 and No.2 clothing workshops in Shengtai Haobang Textile Industrial Park have been completed and put into operation, with 1500 employees and an annual output of 20 million high-grade ready-made garments; No.5 knitting workshop has been put into operation with an annual output of 12000 tons of high-grade knitted fabrics. "The second phase of garment making and knitting printing and dyeing project is under preparation and can be put into operation this year." Industrial park officials said that when the knitting printing and dyeing project was put into operation, it was when the textile and clothing industry chain was complete.

In Shengtai textile intelligent warehouse, the reporter saw that the technicians were busy debugging the equipment, and the industrial robot was working in an orderly manner during the debugging. After the equipment is put into use, it will be an unmanned warehouse to realize automatic purchase and automatic shipment. In the past, it took 10 people four or five hours to complete the loading and unloading of a truck of 30 tons. Now, a robot can complete the loading and unloading within 2 hours, which not only improves the work efficiency, but also greatly saves the labor cost.

Science and technology are the primary productive forces. In terms of scientific and technological research and development, the investment in commercial water can be described as a "big sum". Shen Zongxiang, the head of Shangshui County, revealed that in order to promote the in-depth integration of production, teaching and research, let R & D achievements and technical achievements be transferred from scientific research institutions to production departments, and promote the process improvement and efficiency improvement of industrial enterprises. At present, Shangshui county has completed 26 technical transformation projects, 132 Enterprises above the designated size have been fully covered by R & D institutions, and 98 enterprises have carried out R & D activities, with an investment of 150 million yuan.

　　 The dream of enriching the people by industry comes true

The stories of ordinary people witness the changes of the times. Wang Weixia, a villager in Fenhe village, Shuzhuang Township, Shangshui County, felt that he went to work in a "small workshop" in a big city, but entered a "large modern workshop". Weixia came to Zhengzhou with the same curiosity to all the young people in the future. This is not so much a clothing workshop as a family workshop. The workshop area is small, and there are not many workers. The clothing is paid according to the piece. Fortunately, she can work more and earn more. So Wang Weixia began to work on garment processing here. Later, due to the need to take care of the children at home, Wang Weixia applied to Shengtai Haobang Textile Industrial Park. "In just a few years, I didn't expect the textile and clothing industry in my hometown to develop so high a grade!" Wang Weixia was very surprised. What she didn't expect was that when her salary was high, she could get 89000 yuan, more than when she worked in Zhengzhou. Wang Weixia said that she would never go anywhere and take root in her hometown all her life.

Like Wang Weixia, Zhang Qiuzhi of xiaolizhuang in Tangzhuang Township also went out to do textile and clothing in his early years. Zhang Qiuzhi said that although she works in a textile and garment factory in Shenzhen, there is no digital production line there, and the degree of automation is not as high as here. After working abroad for seven or eight years, apart from the cost of food, housing and transportation, the income is not as high as that at home. "It's free to eat and live here. If you have something, you can get home by electric bicycle. How wonderful!" Between words, Zhang Qiuzhi's face is full of happiness.

Aqiao, a 30-year-old junior high school dropout, experienced a small workshop, textile workshop crowded, noisy, fluffy cotton. After the small workshop was banned, she now sits in the intelligent clothing workshop in Alban to participate in the garment manufacturing every day, watching the butterfly process from raw materials, cloth inspection, plate making and proofing, cutting, sewing, keyhole nailing to ironing, inspection, needle inspection and packaging, Aqiao couldn't help feeling: "listen to the roar of the motor and watch the nail needle flying, as if it were a different generation. All these things are developing too fast, too good." The products made by Aqiao and her colleagues are exported to Japan, South Korea, the United States, the European Union, ASEAN and other countries and regions. This gives her a sense of accomplishment as well as an increase in her income.

According to reports, Shangshui county carried out precise investment promotion around the leading industry of textile and clothing. Since the beginning of this year, the high-tech industrialization project of new textile materials with a total investment of 5 billion yuan has been put into operation, with an annual output value of 6 billion yuan, 25000 jobs, and profits and taxes of about 700 million yuan. With a total investment of 4.8 billion yuan, Youngor Shengtai Textile Industrial Park project will achieve annual business income of 11.8 billion yuan, tax revenue of about 600 million yuan, and promote employment of more than 10000 people. With a total investment of 1 billion yuan, the annual output of 26 million sets of infant clothing project will build a full range of baby formaldehyde free factories. After the project is completed, 210 automatic production lines will be built, with an annual output of 26 million sets of infant clothing.

At that time, we gathered our hearts and set out. Kong Yang, Secretary of the county Party committee, said that in order to build an international brand clothing supply chain base, Shangshui County innovated and implemented the "four maps, four visits" investment promotion method, and followed the diagram to promote business investment, industrial chain investment, and leading enterprises to drive investment. At present, relying on the leading enterprises such as Shengtai Haobang Textile Co., Ltd. and Alban Garment Making Co., Ltd., Shangshui is striving to build an international brand clothing supply chain base, accelerate the cultivation of four national single product champions, including 26 million infant formaldehyde free garments and 300 million meter Tencel Blended high-end fashion fabrics, and strive to achieve high-quality economic development, high-efficiency social development and high-speed project construction, Promote the sustainable and high-quality development of Shangshui economy.

(source: Zhoukou daily)

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