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Zhejiang Sheng Fa: Strive To Build A New "Green" Printing And Dyeing Enterprise

2010/7/26 20:42:00 50

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Recently, Zhejiang Sheng hair textile printing and dyeing Co., Ltd. has learned that the company is speeding up two places with a total of 22 thousand square meters.

Workshop

Construction, installation and commissioning of newly purchased stereotypes and printing machines. At the same time, the warp knitting machines, printing machines and dyeing machines produced by Germany, Japan and Hongkong will be replaced to replace the existing equipment with high energy consumption, high emission and low production capacity. They will continue to promote energy conservation and emission reduction, and strive to create a new "green" printing and dyeing enterprise.

Sheng Fa company is a weaving company.

printing and dyeing

Home textiles

As an enterprise, printing and dyeing processing 145 million meters in 2009, annual sales of 120 million yuan.

As a printing and dyeing enterprise, the production process of Sheng Fa mainly consumes electricity, consumes coal and water, and consumes a lot of energy and sewage.

According to the guidelines of the State Council on developing low-carbon economy and energy conservation and emission reduction, the company decided to adjust the layout of the company's production and plan scientifically, increase the technological innovation and equipment replacement of machinery and equipment and technology, and form a production mode with low energy consumption and high added value products as the main standard, and the new printing and dyeing industry's access conditions as the standard.

The company set up a pollution control team, formulated the objectives and measures for environmental protection in the future, and arranged funds for planning and arranging the next step of energy conservation, emission reduction and pollution control.

Around energy saving and emission reduction, Sheng Fa actively carries out technological innovation and equipment replacement for machinery and equipment and technology.

Decided to invest 14 million yuan to build the production wastewater treatment and reuse station within the enterprise. Through physicochemical and biochemical treatment, the wastewater treatment capacity reached 3000 tons / day. After treatment, more than 65% of the wastewater was used in the production line to ensure that the wastewater discharged from the pipe reached the standard and the discharge volume was reduced by more than 10%.

Invest 20 million yuan to move the dyeing workshop and replacement dyeing equipment, introduce the advanced air dyeing machine of Hongkong international Lixin company and the small bath energy saving overflow machine, eliminate the original high energy consumption and large bath ratio domestic dye vat, water consumption can be reduced by 30%, dye consumption and energy consumption can be reduced by 10%.

Invest about 30000000 yuan to introduce Japan, Taiwan and Hongkong's world-class printing machines and stereotypes, eliminate backward printing machines and stereotypes, reduce energy consumption and reduce exhaust emissions; invest 1 million yuan to install exhaust gas dedusting and dedusting devices in the stereotype workshop, and improve the exhaust emissions of stereotypes machines. The heat energy can be saved by 18% and the production capacity can be increased by 10 to 20%.

At the same time, the company also installed frequency converters for all medium and high-power electrical equipment, greatly reducing the electricity consumption of the unit products; implementing the responsibility system for equipment maintenance, thoroughly solving the problems of throwing, dropping, dropping and leakage of production equipment; eliminating three high-energy consumption small boilers, replacing them with one of the most advanced constant energy conduction oil heaters in China, adding high temperature conversion flue flue heat steam development devices and stratified combustion devices, ensuring maximum improvement of boiler thermal efficiency; investing and repairing and relaying workshop wastewater pipes, digging and constructing pools, recycling dyeing cooling water and condensate water, and overhead rainwater pipes, and recovering most of the rainwater.

In order to ensure long-term and lasting energy saving and emission reduction, Sheng Fa also built an open sewage and sunlight outlet to allow the society to supervise the emission of enterprises, and install an on-line monitoring device for pollutants, and upload the emission data to the environmental protection department for 24 hours, making every effort to contribute to the energy saving and emission reduction of the whole county.