Dandong: Textile Printing And Dyeing Industry Is Becoming More And More Low Carbon

This year (2010) is the adjustment of Dandong's industrial economy.

In the domestic industrial sectors, the annual water consumption in the textile industry ranks second, of which printing and dyeing accounts for 80%.

The high dependence on water resources, high energy consumption and high emissions seriously restrict the sustainable development of the industry.

In the 80s and 90s of last century, the serious pollution brought to the Yalu River by the two printing and dyeing factories of cotton printing and silk printing made many people remember vividly.

In recent years, the garment industry in Dandong has suddenly risen, but the newly developed private textile and dyeing enterprises, which rely on old enterprises, old equipment and old products, have been completely reduced to supporting roles.

Due to the "short board" of printing and dyeing, the textile and garment industry in Dandong can not form a complete industrial chain. From spinning, weaving to garment processing, and enterprises fighting for themselves, it is difficult to embody the advantages of cluster, let alone the overall competitiveness of domestic industry with comparative advantages.

By the end of 2008, Huayang textile and Garment Co., Ltd., one of the leading clothing enterprises in Dandong, built its own weaving factory.

In September 2009, the company also registered Huaxing Textile Co., Ltd., invested more than 80 million yuan in printing and dyeing base in Dandong waterless printing and dyeing industrial park, located in Wu Ying Village, the Yalu River Street office, Zhen An district.

What is the reason that prompted Huayang to enter the upstream related industries and take the initiative to make up the printing and dyeing "short board" with higher environmental threshold? Yu Wenfu, director of the company, told reporters that enterprises should elongate the product chain to reduce the cost and control the quality and delivery time of products. Two, it is the attraction of the water free printing and dyeing technology in the park to enter the park and carry out technical cooperation with the star group with the core technology of anhydrous dyeing auxiliaries, so as to further enhance the competitiveness of the enterprises.

The so-called waterless printing and dyeing technology, in fact, is the abbreviation of cross domain integration technology, which is formed by the interrelation and matching of waterless printing and dyeing process and waterless dyeing and printing equipment, with the aid of waterless dyeing and dyeing auxiliaries as the core.

Dandong Star Group has pioneered the development of the net free printing and dyeing process, the synthesis of auxiliary auxiliaries and the special equipment for printing and dyeing without water.

According to the relevant departments, the use of this new green technology is more than 99.8% of the fresh water consumption of the traditional process, the amount of sewage discharge is zero, and the comprehensive energy saving is more than 60%.

Anhydrous printing and dyeing industry based on advanced printing and dyeing auxiliaries and special functional fabrics has already begun to take shape in Dandong.

However, the development of anhydrous printing and dyeing industry can only be a "small walk" without relying on a single star enterprise. Up to now, there has not been a complete industrial chain for spinning, weaving, dyeing and clothing, and the market share is not high.

Extending the anhydrous printing and dyeing industry chain, integrating relevant resources to build Dandong anhydrous printing and dyeing industrial park, has won the support of the municipal Party committee and the municipal government.

In April 22nd of this year, the first industrial alliance of Dandong - the Dandong anhydrous printing and dyeing industry alliance was formally established, marking the new stage of the industrial cooperation and development in Dandong's anhydrous printing and dyeing industry.

With more and more enterprises adopting this technology, Dandong's textile printing and dyeing industry is becoming more and more green, low-carbon and environmental protection.

The Dandong anhydrous printing and dyeing industrial park, which covers an area of about 1.88 square kilometers, will rely on textile auxiliaries and waterless printing and dyeing technology. Based on functional fabrics, it will drive the relevant printing and dyeing equipment, textile, printing and dyeing, garment industries to become stronger and bigger, and form a group of specialized supporting enterprises and industrial clusters. It will be used in 3 to 5 years to build a national level waterless printing and dyeing base with ten billion yuan output value.

Municipal Commission for information and related responsible person briefed reporters that the municipal and municipal governments have included the anhydrous printing and dyeing industrialization projects in the city's key supporting projects for two consecutive years. The 16 dominant industrial clusters that are mainly supported by the 3 year adjustment and revitalization plan of the city's industrial economy have been taken as the core, attracting the textile and garment enterprises in the region and domestic and foreign countries to gather in the park, with the core technology of the most advanced in China to promote the structural adjustment and overall upgrading of the existing textile and garment industry in Dandong.

The waterless printing and dyeing industrial park, which is still in the stage of planning and construction, has attracted more than one Chinese star company.

Jiangsu Yujie Construction Group intends to take part in the infrastructure construction of the park; Dalian brilliance new Mstar Technology Ltd is registered in Dan, ready to enter the park to produce highly efficient and energy-saving sewage treatment equipment, supporting enterprises in the park; Dandong Zhongshan clothing, Kemi knitting and bang Wei weaving and other Dandong local weaving and garment enterprises also hope to enter the park development.

Many other textile and knitting enterprises have come to negotiate, and are ready to directly build textile factories in the park, printing and dyeing locally.

Yue Yanjun, deputy director of the Yalu River sub district office of Zhen An District, told reporters that they initially planned the park as 4 functional areas: auxiliaries, printing and dyeing areas, textile areas, garment processing areas and equipment manufacturing areas.

Among them, the auxiliary printing and dyeing area in the key position of the industrial chain is based on the existing stellar group and the Huaxing Textile Company under construction.

At present, the star group is working with the Jin pill group and the Shenyang Institute of automation of the Chinese Academy of Sciences in order to intensify the development and trial of intelligent waterless dyeing and printing equipment.

Huaxing Textile Company has also speeded up the construction progress of the two printing and dyeing production lines.

It is estimated that the above items will be dyed 15 thousand tons and printed about 6 million meters annually, and the annual output value will reach 1 billion yuan.

At that time, the radiation effect of the park will be even more significant. Through the upstream and downstream supporting enterprises, the production and sales volume of high-end products such as special functional fabrics, clothing and intelligent waterless dyeing and printing equipment will be further increased, and the textile and garment industry chain will be extended to the high end.