Company Production Workshop Management Rules And Regulations

I. quality management

1. all workshops should strictly implement the "procedures document" on "all types of personnel at all levels." quality Duty "to fulfill its own requirements Duty Coordination work.

2., the key processes should be strictly controlled according to the provisions of the procedures document. We should identify the causes and eliminate them in time to ensure that the quality is always in a stable state.

3., conscientiously implement the "three inspection". system The operator should inspect the products produced by himself and check the qualified products, and then turn to the next process. The next step is to inspect the products of the upper process, and the unqualified products have the right to refuse to accept them. If a quality accident is found, the responsible person will not be able to find out the cause of the accident.

4. the workshop should be responsible for the quality of the products produced, so that the unqualified materials will not be put into production and the semi qualified products will not be ordered.

5. strictly divide the "three products" (qualified products, reprocessed products, waste products) isolation areas, so as to make the logo clear, accurate and timely.

Two. Process management

1. strictly implement the process regulations.

2. job skills training for new workers and job change personnel, qualified by examinations and mentor instructors can be employed. The production technology department does not regularly inspect the implementation of process discipline.

3. strictly carry out the production according to the standard, according to the process and according to the blueprint. The technological parameters and technical requirements specified in the drawings and process documents shall be strictly observed and conscientiously executed, and checked according to the regulations and made good records.

4. for raw materials, semi-finished products, spare parts, and after entering the workshop, it is necessary to carry out self inspection, comply with the standards or accept the procedures of concession, and then go into production, otherwise, they can not be put into production.

5. strictly enforce the standards, drawings, process recipes, if necessary to modify or change, should apply for, and after the test identification, submitted to the Ministry of production and technology approval, the owner can be used for production.

6. rationalization proposals, technological improvements, and new material applications must be tested, identified, approved and included in the relevant technical and technological documents before they can be used for production.

7. the newly made tooling should be inspected and tested, and it is judged that there is no abnormality and the first product is qualified before it can be put into production.

8. the tooling should be kept intact.

9. the production department should set up inventory tooling ledgers, handle the procedures of delivery, maintenance and discarding according to the regulations, and do all the records well.

10. reasonably use equipment, measuring tools and workstation appliances to maintain accuracy and good technical condition.

Three, fixed management

1. placement and placement of workpieces by region, and proper use of workstations.

2. timely operation, frequent inspection, frequent ordering, frequent cleaning, and marking changes should be ordered immediately, without delay or accumulation.

3. to achieve single object matching, process small ticket, transfer records and the number of workpieces in line with complete procedures.

4. to strengthen the management of nonconforming products, record, identify clearly, handle in time.

5. no items should be placed in the safe passageway.

6. the fire equipment should be placed and placed. It is not allowed to be diverted at any time. It should be kept clean and sanitary. There should be no obstacles around.

Four. Equipment management

1. workshop equipment designated person management

2. strictly implement the "Lanzhou Tongxin Battery Co., Ltd. equipment use, maintenance, maintenance, management system", earnestly implement the equipment maintenance system, strictly abide by the operation rules.

3. achieve equipment management "three steps", adhere to the daily cleaning, Zhou Weihu, monthly maintenance, check the operation control system, safety device, lubricating oil line, oil felt cleaning, oil pressure level standards, and oil injection according to the lubrication chart everyday after work.

4. equipment account card, shift record, operation record is complete, complete, accounting card match, fill in timely, accurate, clean.

5. implement the key equipment voucher operation, so that the certificate machine can match.

6. strict equipment accident reporting system. In general accident, within 3 days, a major accident will be reported to the equipment supervisor or leader within 24 hours.

7. adhere to the eight character requirement, that is: tidy, clean, safe and lubricated, so as to achieve "three good", "four meetings" and "Five Disciplines".

Three good means: good management, good use and good maintenance.

The four meetings will be used, maintained, checked and discharged.

The five discipline is: follow the safety rules and regulations, keep the equipment clean and tidy, comply with the regulations, comply with the shift system, manage the tools and accessories, do not lose, find out the breakdown, stop immediately, notify the maintenance personnel to check and handle.

8. in the operation of equipment, it is necessary to make frequent inspection, frequent adjustment, frequent maintenance, and no departure from the post (during the operation of the equipment). When the noise, temperature and pressure of the equipment are abnormal, they should be handled and reported in time.

9. operators should be shut down from their jobs, and equipment must be strictly prohibited.

10. keep the equipment clean, strictly prevent bubbles, dripping, dripping and leaking.

11. the equipment should maintain the operation control system and the safety devices are complete and reliable.

Five. Tool management

1. card match, personal long term use of tools to achieve the use of cards in line with the physical, loss of compensation, the use of measuring tools to gently handle, do not knock knife tools, do not disassemble the tooling.

2. all kinds of tools, tools and cutters should be used according to regulations, strictly prohibit the use of illegal or divert him.

3. precision, valuable tools and measuring tools should be kept and used strictly according to regulations.

4. strictly prohibit knock, touch, scratch, rust and compression deformation.

5. no qualified or damaged tools, measuring tools and cutting tools shall be used in the workshop.
Six. Metrology management

1. users should make efforts to measure well, accurately, cleanliness and timely inspection.

A. gauges must be kept intact, parts and accessories are not lost. One of the above cases must be sent to the quality department in time for inspection, repair and identification.

B. prohibit the use of overdue or unqualified measuring tools, so that they can be used correctly, gently put and put away, no collision is allowed, wipe clean after use, and oil should be put in place for a long time when not in use.

C. all the instruments that must be filled in according to the certificate of conformity or the notice of the inspection center of quality department should be sent to the inspection center in time.

2. all self-made or newly purchased measuring instruments are sent to the quality inspection center for inspection. After being qualified, they are required to enter the warehouse and take out the formalities.

3. strictly prohibit the use of high precision measuring tools for measuring rough workpieces, but not for him. Documents, statements, records, etc. shall not be used as non metering units.

4. all measuring instruments that must be scrapped should be submitted to the quality department.

5. units should be equipped with measuring instruments as required.

6. for those who do not use the measuring instruments in accordance with the regulations or cause damage or loss, they should be criticized or fined according to the circumstances.

Seven. Energy management

1. actively carry out energy-saving responsibilities and conscientiously assess.

2., carry out the statistical accounting of energy consumption.

3., earnestly implement the energy consumption quota issued by the company.

4. check the operation of the energy consuming equipment at any time, eliminate running, running, dripping and leaking, eliminate the phenomenon of long flowing water, strictly control the preheating time of the control equipment, and stop the empty car running.

5. no energy consuming equipment, facilities or utensils shall be allowed without permission.

Eight. Labor discipline

The management system issued by the Ministry of integration.

Nine. Workshop management

1. the workshop can make specific management rules according to the company system and submit it to the competent leader for approval.

2., the workshop shall achieve clear rewards and penalties, complete accounts, and open and fair distribution.

3., strict on-site management, we must achieve excellent production tasks, excellent technical quality, excellent management, strong labor discipline and excellent ideological work.

4. regularly carry out internal process, discipline product quality self inspection and self correction.

5. actively participate in technical training, vigorously carry out post training, and strive to achieve job skills requirements.

6. conscientiously fill in the records, labor tickets, accounts, and achieve timely, accurate, clear, complete and standardized.

Ten, civilized production

1. the workshop is clean and neat. The charts are beautiful and reasonable, and fill in timely, accurately and clearly. The original records, accounts and production tickets are complete and complete.

2. it is necessary to fill in the shift records accurately, including the equipment, tooling, tools, hygiene, safety and so on.

3. keep clean indoors and outside. No garbage is allowed.

4. no smoking and cigarette butts should be allowed in the production area.

5. there should be no water accumulation and oil accumulation on the floor of the workshop.

6. the pipeline line in the workshop is set reasonably, installed neatly and strictly prohibited.

7. in the workshop, the trenches and covers are intact, there is no debris in the trench, and timely cleaning up is strictly prohibited.

8. workshop workstations, equipment accessories, lockers, worktables, toolboxes, product carriers and all kinds of moving cars should be placed in a clean and orderly manner.

9. workshop reasonable lighting, strictly prohibit Long Ming lamp, long running water.

10. adhere to the scene management, civilized production, civilized operation, civilized operation, radical collision, scratching, rust and other phenomena. Every day after work, the equipment should not be scrubbed and maintained. If the workpiece is not released according to the regulations, the tools will not be placed in good order.

11. the classification of leftover materials and wastes should be kept at designated locations.

Eleven, safe production

1. strictly enforce all safety procedures.

2., carry out safety activities regularly, set up a good meeting before class, and conduct regular rectification and elimination of hidden dangers.

3. implement "safety first and prevention first".

4. according to the regulations, wear good labor insurance supplies and conscientiously implement safety production.

5. special work operations should be carried out with special operation certificate.

6. apprenticeship, interns and other trainees should be instructors and instructors.

7. shift records, check carefully after class, clear the scene, close doors and windows, and strictly manage important materials to avoid loss.

8. no operator or operator is allowed to operate equipment.

9. key equipment should be specially managed, hygienic and clean.

10. fire equipment should be sensitive and reliable, regularly check and replace (equipment, drugs), and the effective period mark is obvious.

11., strengthening accident management, insisting on unfailing major accidents. We must have original records of accidents, handle them in a timely manner, record accurately and report promptly.

12. accidents occurred in time according to relevant regulations and procedures.