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    Industry Perspective: Face The Grim Situation &Nbsp; Focus On Technological Innovation.

    2011/7/21 10:27:00 45

    Industry Grim SituationTechnological Innovation

    Cotton in China Spin The industry is still in a complex economic development environment, there are some problems and difficulties in the industry, and there are also some external factors impeding the healthy development of the cotton textile industry. Based on the above situation, China's cotton textile industry will focus on two themes of technological development and sustainable development in the future, in terms of scientific and technological progress, industrial upgrading and structural adjustment. brand We should intensify our efforts in building, marketing and improving efficiency.


    In 2010, China's cotton textile industry has achieved good results in gauze output, import and export, cotton textile economic benefits and technological progress. Balanced development of import and export trade, scientific and technological progress has effectively promoted the structural adjustment of the industry, and the industrial regional layout has been further optimized.


    In terms of production capacity, according to statistics from China Cotton Textile Industry Association, by the end of 2010, the whole society had 120 million ring spinning, 2 million 320 thousand rotor spinning and 1 million 260 thousand looms, representing an increase of 54.90%, 57.18% and 31.10% respectively compared with 2005. According to statistics released by the National Bureau of statistics, the output of yarn was 27 million 170 thousand tons in 2010, and the output of cloth was 80 billion meters, representing an increase of 87.38% and 70.21% respectively compared with 2005.


    In terms of scientific and technological innovation, China's cotton textile industry has also made great progress. The level of textile equipment has been continuously improved, new processing methods have been promoted, and the quality of products has been improved. In 2010, the share of key cotton spinning equipment reached 71%, compared with 2005, an increase of 16 percentage points, of which automatic winding. Shuttleless loom Increased by 14 and 18 percentage points respectively.


    The proportion of new yarn to total cotton yarn increased from 3% during the "fifteen" period to 10% in 2010, reaching 2 million tons. The new fiber yarn is 1 million 500 thousand tons, and the new structure yarn is 2 million tons. Rotor spinning 2 million 320 thousand, compact spinning 7 million 200 thousand spindles, air-jet vortex spinning 78 thousand.


    Judging from some economic indicators, the number of cotton textile enterprises in China has increased rapidly. By the end of 2010, the total revenue, gross profit and industrial gross output value of 1.2 cotton textile enterprises in the whole country accounted for about 27% of the national textile industry.


    In the first quarter of 2011, the operation of the cotton textile industry was generally good. Since mid March, the cotton textile market has been weakened by many factors such as international and domestic environment, and the market has stabilized at the end of May. Mainly in the following three aspects:


    In terms of output, according to the National Bureau of statistics, by the end of May 2011, the total yarn production of some 4000 spinning enterprises above Designated Size reached 10 million 800 thousand tons, an increase of 10.13% over the same period last year. The total output of 3600 weaving enterprises above designated size was 22 billion 900 million meters, an increase of 15.50% over the same period last year.


    In terms of market operation, since the middle of April, it has been very difficult for cotton textile enterprises to take orders, and the situation is becoming more and more serious. Before mid March, the price of raw cotton and cotton yarn and cloth sold by enterprises increased, but there was a rapid decline in April and May. In June, the decline of raw materials slowed down. As of June 30th, the price of domestic 329 grade cotton, 32 cotton combed pure cotton yarn, and combed 32 * 32 * 130 * 70 * 47 "pure cotton fabrics fell to 24475 yuan / ton, 30800 yuan / ton, 7.2 yuan / meter respectively, lower than the beginning of this year, 11.9%, 11.9% and 11.9%, respectively, lower than those in the middle of March this year.


    The market demand is not strong, the new cotton is expected to increase production, the state receives and stores the lowest price 19800 yuan / ton. Recently, the state suddenly promulgated the policy to lower the import tax rate, which caused the market resonance and accelerated the decline of cotton spot price. The current situation of "high price inventory and low price products" seriously affects the overall profitability.


    Overall, the cotton textile industry in China has a strong foundation for development, forming a more complete industrial chain, and its textile equipment has reached the advanced level in the world. However, China's cotton textile industry is still in a complex economic development environment. There are some problems and difficulties in the industry. There are also some external factors that impede the healthy development of the cotton textile industry. Textile enterprises are actively responding to such problems as product development and application of new raw materials.


    Based on the above situation, the cotton textile industry of our country will focus on the two themes of scientific and Technological Development and sustainable development in the future, and intensify efforts in scientific and technological progress, industrial upgrading, structural adjustment, brand building, market development and efficiency enhancement. This can not be separated from the application of new spinning technology and new raw materials. This is a strong supporting point for the development of the industry. We should focus on guidance and make efforts to be solid.


    The new spinning technologies that will be applied in the future are:


    Multivariate fiber differential processing technology. With the advent of all kinds of new natural fibers and chemical fibers, the differentiation of fibers will become more and more obvious, providing a good raw material guarantee for the differentiation and individuation of textile products. At the same time, due to land resources and other restrictions, the supply of cotton is insufficient, and the market needs to increase the amount of non cotton fiber. It is necessary to study the different properties of fibers (especially 3 or more fibers) with different structural characteristics, choose different proportions, study the related processes in spinning process, and match related equipment or specialized parts, so as to achieve the stability of large-scale production.


    New ring spinning technology. Innovation of spinning method and innovation of yarn structure to achieve diversification of yarn products. The spinning technology that has certain promotional value includes siro spinning, filament siro spinning, compact spinning, low torque (false twist) spinning, embedded spinning and so on. According to the characteristics of yarn products, the above technologies can be combined to overcome the shortcomings caused by single technology and create a new product system.


    Rotor spinning and air-jet vortex spinning technology. Rotor spinning technology has been mature, and it has been expanding in recent 1~2 years. Eddy current spinning is currently mainly made of viscose medium yarn, and the diversification of varieties should be expanded in the future.


    Automation application technology. With the continuous rise of labor costs, enterprises should increase the pace of technological transformation, popularize automation application technology, increase the length of spinning machines, automatic winding machines, and eliminate ring spinning machines with high power consumption and low labor productivity.


    At the end of 12th Five-Year, the development target of new spinning technology was 4 million tons of new structural yarn, 2 million 800 thousand tons of compact spinning yarn, 400 thousand tons of air-jet vortex spinning line, and 200 thousand tons of low torque technology.


    With China's industrial restructuring and the wide application of new technologies and new methods, the future cotton textile industry will have broader space for development.

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