Sewing Machine Industry In The Past Five Years &Nbsp; From Rapid Development To Structural Adjustment.

Over the past five years, China's sewing machinery industry has been

From scale expansion to quality benefit pformation

In the past five years, the industry economy has experienced the tortuous process of "turning happiness into worry" and "turning worry into happiness".

In the early 11th Five-Year, the industry continued to develop rapidly during the "fifteen" period. The annual output value and output increased two digit year-on-year growth, reaching the peak in 2007. The annual output reached 17 million 800 thousand units and the industry's highest record was set.

However, in 2008, a global financial crisis sweeping the globe stopped the growth of the industry. The sharp decline of domestic and international market demand made the industry fall from its peak to the lowest level in nearly 10 years.

The total industrial output value of the whole industry dropped from 41 billion yuan in 2007 to 26 billion 500 million yuan in 2009, a drop of 35.4%, of which the output of industrial machines and household appliances decreased by 43.6% and 24.1% respectively, and the foreign exchange earning earned by foreign trade decreased by 21.6%.

The great gap between "happiness and worry" has tested the whole industry.

It is gratifying and proud that difficulties create growth.

The 4 quarter of 2009 finally arrived.

Compared with the "fifteen" average annual growth of 26%, the scale expansion has narrowed significantly, but the quality and efficiency consciousness of the enterprises has been significantly enhanced, the development of new products has been intensified, and the variety of national brand products has been further enriched. The development policy of "adjusting structure and promoting pformation" has achieved remarkable results.

The industry has accumulated 74 million 960 thousand sets of sewing machines, and the proportion of mechatronics products has increased from 2% at the end of fifteen to 25%.

The proportion of product output to world total output increased from 71% at the end of fifteen to 80% at present, and the annual output value increased from 45% to

Product structure adjustment is an important engine.

In the past five years, the industry has speeded up the pace of product structure adjustment, the development of new products has been speeded up, the products of sewing machines, sewing machines, sewing machines and other products have been emerging one after another; special machines such as keyhole, button, knot, pattern machine and suit bag are speeding up the development; all kinds of cutting, ironing, computerized embroidery, hanging and finishing equipment have also been greatly developed.

This year's cisma2011 exhibitors, except for a few special machines and heavy duty machines, have basically realized the integration of mechanical and electrical products. The direct drive technology of sewing machines has been rapidly popularized. The electronic binding machines and electronic pattern machines have developed rapidly. The special equipment such as electronic head lock, flat head lock, electronic multi needle stitching machine and so on have been basically realized. The products represented by fully automatic sewing machine, full automatic Flap machine and automatic bag machine have some original elements. Embroidery machine has many advantages such as multi head, multi-function, high speed and high efficiency. For example

All these changes have been achieved in the past five years by the vigorous development of computer control technology and the pformation of traditional industries by new and high technologies.

Independent innovation ability continues to strengthen

In the past five years, the awareness of innovation driven development has been enhanced, and the technological innovation capability of enterprises has been continuously improved. The competitive technological innovation results are more abundant than the end of the "fifteen" period.

The main achievements are as follows: first, enterprises generally increase investment in scientific and technological innovation and product research and development, and accelerate the introduction and grafting of advanced technology. In 2010, 421 production enterprises above Designated Size completed 25 billion 300 million yuan in output value of new products, an increase of 62.9% over the end of fifteen.

Two, the industrial technology development efforts have been significantly enhanced, and the technological level of enterprises has been comprehensively upgraded. Over the past five years, a total of 45 projects have won the China Light Industry Federation technological progress award. 32 projects have won the "11th Five-Year" science and technology innovation achievement award, 82 projects have won the cisma2009 excellent new product award, and have conquered a number of key technologies and common technologies in industrial development.

The three is the introduction of technology to achieve digestion and absorption and further innovation, and further enhance the core competitiveness of enterprises. In the past five years, 5538 patents have been added to the whole industry, which is 45.1% higher than the "fifteen" period. In the application for invention patents, the proportion of domestic enterprises increased from 5% to fifteen at the end of the "fifteen" period.

Four, the pace of technological pformation of the backbone enterprises is accelerating, and the level of production and manufacturing has been significantly improved.

The five is to establish and improve the independent innovation system and operation mechanism of enterprises. The construction of technological centers of enterprises has been continuously strengthened. At present, the whole industry has 2 state-level enterprise technology centers, 9 provincial level enterprise technology centers, 10 state-level high-tech enterprises, and 50 scientific and technological personnel from 50 main backbone industries. The proportion of employed personnel has increased from 7% at the end of fifteen to 10% at present, providing strong technical support for the development of the industry.

Industry product quality improved significantly

Over the past five years, with the rapid upgrading of industry's R & D, manufacturing, equipment and management level, the product quality level of the industry has reached a new level, and remarkable achievements have been made.

The main results are as follows: first, the quality awareness of enterprises has been significantly improved, quality culture construction and quality training work have been further promoted.

Quality innovation and management activities such as "quality year", "quality month", "5S management" and "6 Sigma management" have been promoted rapidly in key enterprises. QC group activities in standards, leaps, gemstones, Jack, Hui workers three factories and Chongqing zero or one enterprises have been developing vigorously.

Two, the quality assurance capability of the manufacturing process is obviously improved.

By improving the processing equipment level, optimizing the assembly process and strengthening the quality control of the assembly process, the whole product enterprises can rapidly improve the product quality stability and the passing rate of the factory.

The three is the rapid improvement of the market recognition of product quality. According to incomplete statistics from dealers, the overall service life of domestic products is obviously improved, and the breakdown rate is obviously reduced. The main quality and performance indexes of the main products such as vibration and noise, which are represented by computerized sewing machines, basically reach the level of similar products abroad. The quality of special sewing machines represented by computer knot machine and button fastener is rapidly improved, and the market share is rapidly expanding with excellent cost performance.

Four is

According to incomplete statistics, according to the scale, the proportion of the number of enterprises using the domestic brand sewing equipment in China's top 100 major garment enterprises has reached more than 10%. The proportion of the number of private brand exports in the industry has increased from about 45% of the "fifteen" to about 70%.

The comprehensive competitiveness of enterprises is constantly improving.

After the international financial crisis and sharp adjustment in the industry, enterprises' ability to resist risks and market competitiveness has been significantly enhanced.

While strengthening the technological innovation and accelerating the upgrading of equipment, the majority of spare parts enterprises further optimize their "special, specialized, sophisticated and new" development strategies, laying a solid foundation for the sustainable development of China's sewing machinery industry.

At the same time, the whole enterprise has strengthened the construction of supply chain and marketing channel at the same time, and the form and composition of the main body of the market competition are changing.

At the same time, with the accelerating process of global economic integration, China's enterprises are speeding up in the face of two markets and making full use of the two kinds of resources.

Following the successful takeover of dukop, the standard company and Kai Cheung set up a European company and set up a branch with Eagle company in Japan and Germany. Jack acquired takekar and galloping horse, and Ningbo rhyme acquisition purchased nixing motor.

Domestic brands have stepped onto the international stage, integrating the world's advanced technology, and the desire to merge, reorganize and unite among domestic enterprises has become increasingly urgent. At the beginning of 2009, 7 key enterprises in Taizhou invested 316 million yuan to jointly launch a new leap Limited by Share Ltd. In 2010, Shang shemei and ZOJE jointly signed the "framework agreement on strategic cooperation of sewing machines" and "supplemental agreement". Hangzhou heavy machinery and Hangzhou natural strategy realized business integration, and ZOJE acquired Daewoo in 2011.

Some key enterprises are exploring and trying to cooperate and reorganize.

By the end of 11th Five-Year, there were about 830 sewing machine manufacturers in the industry. The number of enterprises in the whole machine industry dropped by 9% compared with the end of the "fifteen" period. The number of scale enterprises accounted for 52.6% of the total industry from 52.6% to 68%. The total output value of scale enterprises increased from 77% to 88%, indicating that the industrial concentration of the whole industry was further improved, and the industry resources were obviously concentrated on the dominant backbone enterprises, which led the healthy development of the whole industry.