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    The Flow Of Work Instructions For Workers In Shoe Factories (1)

    2012/8/14 11:28:00 59

    Shoe FactoriesFootwear IndustryShoes

       A shoe factory Workflow:


    The order will be reviewed when the customer receives the order.


    1, quantity: check whether the total number of guests and the number of details are consistent, if there is difference, notify the guests to reconfirm.


    2, unit price: the business department should check the price and the amount of the order with the quotation information of the guest, and check whether the materials listed in the order are in line with the quoted price, and check the cost adjustment with the sample room at the same time.


    3, materials: the business department finds out the development samples of the guests, notifies the purchasing enquiry storehouse whether there is stock, or inquires with the manufacturer that the materials required by the guests can be ordered. For example, if there is any problem in the material ordering, we can provide similar materials for guests' reference or ask guests to change to other materials. If the guest has different titles for the same material, we should continue to use our own name in the factory.


    4, delivery: provide the delivery time of the customer's order, please purchase the Department and the student management department to confirm the delivery date of the order according to the material progress and production schedule. (confirm the delivery time consideration: A symbol protects the plant capacity and the current production schedule; B meets the customer satisfaction delivery time. )


    5, payment method: refer to the payment method coordinated by the guests in advance FAX or E-MAIL, ask the general manager to agree to confirm to the guest (generally L/C AT SIGHT or 100%T/T BEFORE SHIPMENT).


    6, other information (including quality test) other requirements of guest orders, please ask the relevant supervisors and plant managers to reconfirm.


    Division of powers and responsibilities:


    1. group leader, the section chief follows the production schedule and instruction list to track the cutter and confirm the shoes.


    2. according to the production schedule and instruction list, the requisition manager confirms the shoe preparation, and reports to the team leader.


    3. the duty man will pull the material according to the number of layers in the number table.


    4. team leader confirm the shoe cutting order according to the production instruction form and indicate the number comparison.


    5. the cutting member checks the mold according to the cutting order to see if there is any deformation.


    6. the cutting officer should work according to the cutting order, and report the abnormal condition to the team leader, and always pay attention to whether the die is deformed.


    7. the product Inspector checks the finished parts thoroughly, picking out defective products, packing the qualified products according to the parts, binding the number sheets, packing and labeling the labels.


    8. the charge collector is responsible for spanferring the material accurately to the next process unit.


    9. the number of complements is supplementation according to the quantity and order of the order.


    10. Team leader and section chief are responsible for controlling the cutting and quality status in operation.


    11. Section chief, leader and supervisor in the process of implementation and quality improvement operations, responsible for the control of cutting dosage and coordination of various departments.


    Working procedure:


    1. opening order: (1) check the production instructions and confirm whether the shoes are identical. If there is any doubt, ask the business in time.


    2. The cutting form must be marked with the type of knife, number and material.


    True leather shoes The surface should be marked with each dosage.


    4. The same piece of paper can be opened with different parts of the same material.


    5. The substitution of knife die must be indicated on the cutting order.


    2. order: (1) according to the production schedule and the preparation status.


    Attention Shoe upper In conjunction with other accessories (such as midsole, middle leather, etc.), the order sent is recorded on the instruction form.


    According to the technical condition of the operator, the order is issued.


    4. There are sub A on the cutting list, B material needs to be clearly stated on the cutting order or provided with confirmation shoes, and specially explained to the cutter and inspector.


    All new models should be provided with confirmation shoes.


    New type bodies must be informed by meetings or receive trial reports before issuing orders.


    New customer order must be confirmed by production meeting order change.


    If the material is not enough, mark double assignment.


    3. material: (1) according to the production instructions and the confirmation of the shoes, the requisitions are required.


    The material must be colored card.


    3. When picking up the warehouse, there must be a team leader, a material requisition sheet signed by the section chief, and a genuine leather requisition list must be signed by the factory coordinator.


    (4) according to the order, the material returned will be pulled up according to the number of layers of the number of tables to be bound and marked with clear material. When the material is pulled, pay attention to the appearance of the material, such as whether there are pinholes, bubbles, spots, chromatic aberrations, wrinkles, missing corners, etc.


    Keep track of the shortage at any time.


    Six the number of supplementary materials should be collected by supplementary number.


    In batches or materials of different manufacturers, pay attention to whether there is chromatic aberration, if there is chromatic aberration, notify the leader and the cutter to double the assignment.


    After the order is finished, the remaining materials are marked down and returned to the warehouse. {page_break}


    4. cutting: (1) the referer, the inspector must first grasp the name and direction of each part (refer to the sketch map).


    (2) a new type of body cutting, on-site cadres to explain in advance, and at the beginning of the cutting time to discharge, check whether the instruction dosage is consistent.


    3. Under the condition of insufficient material or chromatic aberration, two operations must be matched.


    4. A missing or uncompleted list must be specified on the order sheet.


    (5) the real leather cutting needs to record the material condition, and the real leather waste is unified.


    (6) cut off the remaining materials and put them on the remainder rack to be filled or reused.


    The inspector should always pay attention to the deformation of the die and the knife.


    If the order is finished, the defective materials should be classified and sorted. If there is an excess material, the material requisition will be refueling with the warehouse.


    5. hair: (1) the distributor sends the material to the next processing unit and records it on the record book.


    If there is any shortage, follow up the cutting at any time and inform the next process unit.


    6. complements: (1) fill the number according to the unit's signature number.


    Second, we should talk about timeliness.


    (3) whether there is a color difference between the supplementary material and the material.


    7. record: the receiving and receiving clerk fill in the work daily form according to the completion of the cutting.


    Use form: material list, cutting order.


    Operation flow chart:


    Preparation of materials - opening order - issuing - - chopping knife management - --- cutting - ---- hair - - Supplement number


    Division of powers and responsibilities:


    1. according to the production instruction sheet, the material supplier confirms that the shoe is responsible for all the preparation work before the production.


    2. the operator will follow the standard process and self check, and the abnormal situation will be immediately reflected.


    3. the team leader is responsible for supervising the machine repair, adjusting the machine or other operation equipment, checking the quality of each process, personnel deployment and abnormal condition in operation.


    4. group leader, chief supervisor supervise the execution of process operation, improve quality improvement and control progress.


    5. the central leather, midsole and other materials that the packers are responsible for are double packed, marked and put in storage.


    Operation standard:


    1. Medium leather:


    (1) the logo font, color and confirmation shoe instruction form are approved.


    2. If there is no special requirement, the direction from the heel to the toe shall be in the right direction, and there should be no reverse marking.


    3. 11 stitches / feet, 2 stitches.


    4. Cut the line first, cut the line and pull the bottom line. The thread should not be on the label.


    5. The pad is 4 cm from the back, and the center of the pad is consistent with the middle leather.


    2. printing:


    1. Printing in the place of origin: printing the bottom or inside according to the instructions, without the special requirements, the big end prints are gold, dark and white, light and black, and oil-based ink.

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