Textile Enterprises Look Forward To The Internationalization Of Domestic Textile Machinery
Textile machinery enterprises can significantly reduce the grade of cotton distribution through a technical measure. The main energy consumption of existing equipment is high and the cost of electricity consumption is high. Enterprises do not have enough funds to consider replacing high-efficiency energy-saving motors. Can we consider flexible ways of cooperation? For example, some motor manufacturers offer free use to enterprises, and divide them from the actual savings of electricity charges. The cost of labor in the coastal areas is almost the limit. Spin Enterprises eager for reliable and reliable full automation equipment can really reduce the number of users. Can the textile machinery enterprises promise the perfect after-sale service to make cotton spinning enterprises at ease?
Fully considering user needs
The sixteenth Shanghai International Conference held recently textile industry The products displayed at the exhibition are more rational and more targeted. These products conform to the needs and expectations of textile enterprises in pursuit of high speed, high production, low energy consumption, less labor, short technological process, high automation, reliable performance, stability, networking and on-line monitoring.
For example, the electronic display equipment of Pu Mei Mei (Jiangsu) Textile Co., Ltd. exhibited ULTIMO. Spinning frame On line monitoring system. Rizhao Yuhua Machinery Co., Ltd. and Pinter (Spain) also jointly exhibited the EffiSpin efficient spinning system, which can reduce breakage, reduce labor consumption, reduce power consumption and improve production efficiency, thereby reducing spinning costs. It can also detect weak twists in time, reduce flying flowers and improve spinning quality; at the same time, improve working conditions, reduce labor intensity, and improve the management level of cotton spinning enterprises. The system can incorporate relevant online data into the company's internal network to monitor the running of each spindle in real time.
Shaanxi Jinyi ventilation technology company uses aviation technology. By changing the energy saving impeller, it can increase the air volume under the same working conditions and save electricity by 10% to 30%, which is especially suitable for general enterprise transformation. The new ASFU-2A cleaning and cleaning device of Rugao sensitive dust removal equipment adopts high efficiency and energy saving blower. The power is about 70% of the same specifications, and it can control the use of electrical appliances at intervals to further reduce power consumption. Shijiazhuang Rui Long Textile Technology Development Co., Ltd. independently developed special ring and ring traveller for compact spinning. Under the condition of combing 40 compact spins and spindle speed of 17500 rpm, the haircut and 1000 spindles breakage rate is comparable to that of foreign products, with a life span of 12~15 days.
Changing service concept as soon as possible
Under the current high cost pressure, more Cotton spinning enterprise The production chain is shifting to Vietnam, Bangladesh and India. Some of the middle and low grade products will be handed over to India, Pakistan and other South Asian countries. In addition, the differentiation between textile enterprises is obvious. A small number of high-end enterprises have sufficient orders and better profits. Most small and medium-sized enterprises have small profits or even losses. Under the pressure of great international competition and the price difference of 4000 yuan / ton with the international cotton price, what enterprises lack most at present is not capital but profitability. It can not be solved by simple technology upgrading and transformation. Textile enterprises will undergo major reorganization, differentiation and adjustment. There will be two stages of differentiation, survival of the strong and elimination of the weak. The enterprises left behind can only keep pace with the trend of well-equipped, skilled, talented, modern management and anti international risks.
rely on Textile enterprises Textile machinery enterprises must keep pace with product direction and service concept. In the past, the existence of unfair competition means such as blind price reduction, the use of fake and shoddy mainframe and textile equipment products were also becoming smaller and smaller. The textile machinery industry is also faced with the adjustment of the tide washing, the overall reshuffle and the big reorganization. This is a choice for the long-term and healthy development of the industry, an urgent demand for linking up with the international advanced textile machinery as soon as possible, and also a requirement to match our country as a big textile country and a powerful country. The textile machinery industry should seize the opportunity firmly, abandon the bad industrial capital chain, carry out internal slimming, strong muscles and bones, create flexible and flexible, withstand waves, and fight the world's strong carrier fleet.
Discard homogeneous competition
Some foreign engineering and technology experts who have been working in China for a long time are very worthy of our consideration on the current situation of China's manufacturing industry. He believes that the problem of China's manufacturing industry is first because there is no skilled industrial workers, so it is difficult to achieve the world's factory standards. Most Chinese factories do not have long-term plans and lack of technical support. Although China has produced exquisite handicrafts, the employment mode of Chinese factories has not yet trained the hands of the industrial workers. They are constantly moving like quicksand and are unable to meet the requirements of skilled skills.
The second is that although China has the largest number of factories in the world, it does not have a few world-class enterprises. Although it can produce products of various types, there are few products with advanced technology and self-developed products. Although it has huge production capacity, it is difficult to produce sophisticated production equipment.
Without large-scale factories, it is difficult for China to reach the world factory standard. If measured by world standards, some factories can only be regarded as workshops. For example, a large number of thousands of cotton spinning enterprises, a considerable number of manufacturers still can not achieve the industrialization of production standards. In the most densely populated Pearl River Delta region, the total annual output value of all factories in the same industry is only the total output value of a large enterprise in the United States or Europe. More sad is the massive homogenization, high energy consumption, high pollution, disorder and excessive development (the cotton spinning industry suffers). As a result, the factory starts to run short, the product cost is high, the enterprise has no spare capital to carry out technological transformation, and there is no surplus capital to support the technology development team. Why should we talk about the world-famous brand?
Some factories take low technology as the main body and make it difficult for China to reach the world factory standard. In particular, some world-renowned enterprises basically have products imported from abroad. In this regard, what China lacks most is not production capacity, but the ability to organize and manage the production of complete sets of equipment. A set of equipment is different from the product of scale production. A set of production line equipment may be sold for only a few years. If we want to generate profits, we must organize and assemble all kinds of complex factors such as related materials, manufacturers, specifications, standards and so on. The confusion of management in one link will lead to cost increase and performance degradation, and China lacks such an accurate organization and management capability. Therefore, China still has a considerable distance from the world's factories, and for a considerable period of time, it still maintains a primary product processing base, which is hard to reach the standards of the world's factories.
Improving internationalization level
Under the new situation, many enterprises hope that relevant departments and trade associations will improve as soon as possible. Textile machinery Considering internationalization level, Textile machinery industry Setting standards, standardizing the entry threshold of enterprises according to the grades of different products, integrating the situation of small, loose, multiple, identical products, waste of resources and energy consumption, optimizing the existing assets of domestic spinning machines and protecting them Textile enterprises Rights and interests. Enterprises that do not have the conditions for producing high-end equipment should have policy restrictions, and their qualifications can be banned or punished accordingly.
The design, manufacture, assembly and commissioning of the equipment, and the experiments before the products are listed, including the evaluation of the overall technology of the experimental equipment, and the quality level of the production products, etc., should have similar legal binding texts and systems, so as to end the phenomenon of good and bad as soon as possible, and take a firm step towards building a world-class factory.
Textile machinery exhibition is provided Textile machinery enterprises It shows the platform of product innovation design, business philosophy and enterprise leader's demeanor. But some enterprises meet the annual new product display, but ignore the greater energy to turn products into brand names. Exhibits or samples are not equal to products. Enterprises should do well in products and shape their image. Besides, enterprises should not only pursue profit maximization, but also enhance the overall value of enterprises.
In particular, some private enterprises are absorbing professionals to enrich the core level of the company and take the road of standardization and specialization. The first generation of successful entrepreneurs should abandon the burden of achievement and credit that they once had, and clearly recognize the risks and hardships involved in international competition, find out the gap between them and the world's factories, and adopt a sober strategy to narrow the gap. Only by improving their quality as soon as possible, can they transform from traditional business owners to modern entrepreneurs, and at the same time, turn enterprises into learning organizations and become enterprises with cultural taste.
Future, Textile machinery industry We should abandon the production mode of Gao Kuozhang, high investment, high consumption and high pollution to fine, low energy consumption, low carbon environmental protection, resource conserving production mode adhere to the people-oriented, social responsibility, green environmental protection, quality and variety of sustainable and economical mode of operation. China has not only become a "torso" country, but also a "smart" country with intelligence and ingenious use of technology.
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