Face To Face View Of "Technology Innovation Model Enterprise" In Chemical Fiber Industry

The development of P industry is inseparable from the support of technology, and the growth of enterprises is the comprehensive embodiment of technological innovation.

Especially in the current complicated international and domestic environment, increasing technological innovation is an inevitable choice for enterprises to enhance their development capability and respond to market competition.

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< p > technological innovation is never a slogan that can be called out. It has been called a href= "http://www.91se91.com/news/index_c.asp" > chemical fiber industry < /a > those large enterprises that are in the forefront. They have invested huge sums to create R & D centers or cooperate with all parties, but they have also worked hard in technology to achieve the scale and status today.

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< p > we have selected 5 "model enterprises of technological innovation" from many excellent enterprises to explore the growth story behind them.

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< p > selected enterprises: Tong Kun group Limited by Share Ltd < /p >

< p > the reason for selection: "one head and two ends" melt direct spinning project < /p >

< p > industry evaluation: a project can become the number one in the world.

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"P", the Tong Kun group's investment in technology is not stingy. In 2008, the global financial crisis, the Tong Kun Group invested heavily in 1 billion 200 million yuan, launched the 400 thousand annual output of Hengtong Industrial Park in Hengquan City, which is the largest "two tail" melt spinning project in the world.

In 2009, the project was successfully put into operation, and the total capacity of Tong Kun polyester filament exceeded India trust company (Reliance Group), becoming the world's first "a href=" http://www.91se91.com/news/ "polyester filament" /a manufacturer.

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Under the environment of overcapacity in current industry conventional products, P is committed to developing high value-added products.

Tong Kun group's annual output of 400 thousand tons differential fiber project makes the structure and product structure of Tung Kun further optimized, and the competitive ability of the market is greatly enhanced, and it has a milestone significance in the history of the development of Tung Kun.

The production equipment of this project adopts advanced technology and equipment, automatic control level has reached the advanced level of the world, and some imported equipment is the first large-scale equipment in the world.

Under the support of the strong research and development capability of Tong Kun group, Hengtong company is mainly based on the high value added, high-tech semi dull super fine denier yarn and fine denier fiber, which is the largest differential fiber production base in the world.

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< p > the annual output of Hengda factory area is 300 thousand tons. The differential fiber project is the two phase of the Tong Tong chemical fiber industrial park of Tong Kun group. It started construction in December 2009, and has been put into full operation, with a total investment of 1 billion 496 million yuan.

The project uses domestically produced polyester melt direct spinning technology, four pot process, and the world's advanced drafting and winding equipment.

The completion and commissioning of the project further enriched Tong Kun's "a href=" http://www.91se91.com "polyester filament > /a" variety, optimized the product structure and widened the market.

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< p > > selected enterprises: < a href= "http://www.91se91.com/news/" > href= > /a > Polytron Technologies Inc > /p >

< p > the reason for selection: from "two steps" to "one step" < /p >.

< p > industry evaluation: the difference of one step can subvert traditional craft.

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< p > by the end of 2011, "one step process of different shrinkage and mixed yarn industrialization technology and application project" won the first prize of China's < a target= "_blank" href= "http://www.91se91.com/" > textile < /a > Industrial Association's science and technology progress.

The technology is a major technological breakthrough in the world's chemical fiber industry, marking the arrival of a new era of chemical fiber spinning.

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< p > from two steps to one-step method, it is only a difference between "one word" and "one step".

However, this is a major and breakthrough technological invention in the field of chemical fiber spinning.

This invention has not only become a means of profit for Jiangsu's stock market, but also has made profound changes in the way of processing of an industry.

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< p > the traditional two step process of chemical fiber spinning is to spin POY and FDY separately, then compound POY and FDY.

Sun Derong, chairman of silk fiber Polytron Technologies Inc, said: "due to the limitations of the technology, the quality of the silk produced by the two step method is not high, and the quality is not high. It can only be roving and can not meet the requirements of spinning. It is necessary to innovate the processing technology if we want to change this situation."

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< p > how to innovate in technology?

However, in the past few years, the company has formed a scientific research team and created a one-step 16 head / bit spinning winding technology. On the basis of this, a one-step 24 head / bit spinning winding process has been developed and industrialization has been realized.

Sun Derong is proud to say that one-step mixed fiber 24 head / bit spinning and winding is the first in the world, that is to say, they have conquered the unsolved technical problems of Germany's Bama and hahester.

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One of the most direct benefits of "P" one-step approach to enterprises is increasing production and reducing costs.

Compared with the two step technology, the one-step method saves 46% of the land occupation, reduces the plant area by 57%, saves 830KWh per ton of electricity, saves about 41% of the electricity consumption, and reduces the material consumption per ton by 15Kg. The cost of the product per ton is reduced by more than 1000 yuan compared with the two step method, which greatly reduces the energy consumption of the product.

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< p > selected enterprises: Defu Lun Chemical Fiber Co., Ltd. < /p >

< p > reasons: upstream and downstream enterprises cooperative R & d < /p >

< p > industry evaluation: a service that can connect upstream and downstream industries.

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In order to keep the leading products in the leading position in the country, the Shanghai P has invested about 25 million yuan each year for scientific research and development, and has been working closely with the upstream and downstream. The continuous technological innovation has brought about the improvement of product quality and the reduction of production cost. Meanwhile, it has also made Devoortn's market share expand and competitiveness constantly improve.

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< p > defolun set up the R & D system of the circular market from the market to the market, improve the sense of participation of the downstream customers, quickly push the products to the market, and put the foothold of business competition to meet the needs of customers, provide customers with efficient solutions and create value, communicate well with customers, provide humanized services, personalized products, and build differentiated competitive advantages.

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In the product development, De Fu Lun also pays attention to the development of upstream products, and carries out technological input, capital input and service input to the upstream enterprises of the industry chain, and carries out comprehensive online control, controls production volume and controls quality, so that the upstream enterprises become the production and R & D base of Defu Lun product, and enhances the market competitive advantage of the P product and obtains a greater market competitive advantage.

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< p > De Fu Lun also established industrial alliances with upstream and downstream enterprises to strengthen the information development and application of upstream and downstream industrial chains, control the initiative of the market, control the initiative of products, extend the life cycle of innovative products, and take the road of sustainable development and innovation.

In addition, De Fu Lun also strengthened the function and role of fiber tag, making full use of various platforms to carry out the publicity of fiber tag, focusing on product design, research and development, sales, service and other elements, to create a platform based on supply chain management, and jointly promote the market, so that < a href= "http://www.91se91.com" > fiber label "/a" has become the "foundation" of the industrial chain.

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< p > > selected enterprises: Fujian Jinjiang science and Technology Co., Ltd. < /p >

< p > the reason for choosing: cooperate with others to improve their own < /p >.

< p > industry evaluation: an attitude enough to become a strong person.

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< p > in order to develop and produce basic nylon fiber products and functional new fiber products for more efficient and high quality, up to now, Jinjiang science and technology has invested about 12000000 yuan.

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< p > the company mainly built caprolactam technology research room, polyamide new material research room, fiber technology research center, testing center and research management center.

At present, Jinjiang science and technology has full-time R & D personnel in research and development field covering chemical, textile, < a href= "http://www.91se91.com" > chemical fiber < /a > polymer materials, polymer chemistry and physics, mechanical electronic engineering and other disciplines, and more than 200 sets of research and development equipment.

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< p > constantly improving the level of scientific research is the attitude of Jinjiang company. The cooperation with universities and research institutes is one of the sustainable development strategies of Jinjiang technology company.

The company employs highly paid professionals at home and abroad as the main person in charge of the technology center, and develops new products through cooperation with Tsinghua University, Tianjin University, Donghua University, Fujian Agriculture And Forestry University and other institutions.

Jinjiang's DPF spinning technology and high-speed spinning polyamide chip production technology can be regarded as the most advanced technology in the world.

In addition, more than 10 series of products, including fine denier yarn, < a href= "http://www.91se91.com" > antibacterial fiber > /a >, have reached the advanced level in China and gained excellent market response.

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< p > Jinjiang science and technology has applied for and received 34 independent intellectual property rights.

In 2011, he was awarded the "National Functional Differential polyamide fiber development base" and won the "China 11th Five-Year" technology breakthrough award, becoming the leader of China's synthetic fiber and polymerization industry technology.

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< p > selected enterprises: Yu Xin Group Co., Ltd. < /p >

< p > the reason for selection: independent research and development of "non dyed nylon yarn" < /p >

< p > industry evaluation: a product that is the backbone of the industry.

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For more than a year, Yu Xin group has invested a large amount of technological innovation funds every year to develop new materials, new products and new technologies for functional and differential fibers, and strive to improve the added value of products. P

Among them, the independent research and development of the silver functional fine denier nylon stretch yarn is at the leading level in the production technology of similar products in China, and has been listed in the "National Torch Program" by the Ministry of science and technology.

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< p > 2006, Yu Xin group applied for the 1 invention patents of "colored polyamide fine denier nylon yarn and its manufacturing methods", and successfully declared the major science and technology special projects and invention patents of Zhejiang province.

In 2009, Yuxin group and Donghua University jointly developed nylon 6 air shrinkage textured filament yarn, which became a municipal science and technology project.

In 2010, according to market demand, Yu Xin has developed several new product lines, including colored direct spinning super fine series and bright wire series, which have greatly enhanced the core competitiveness of enterprises.

In 2011, Yuxin group was awarded the "China 11th Five-Year" new product contribution award by the China Chemical Fiber Association. It became the only a href= "http://www.91se91.com" polyamide enterprise "/a" awarded in Shaoxing.

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< p > Yuxin Group Co., Ltd. independently developed "non dyed nylon yarn", adopting the innovative technology of < a href= "http://www.91se91.com" > direct spinning yarn < /a >. This technology is to add color masterbatches in polymer without dyeing in the latter process, which avoids the common coal gas dyeing during dyeing process without waste water discharge, and avoids the danger of burning coal gas in factories.

The technology product has uniform color, low cost, fast delivery, and flexible production in small batch. It overcomes many defects of traditional technology, breaks through the bottleneck of cost and processing difficulty, and provides technical support for the extensive use of non dyeing fiber.

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