Sewing Machine Industry Is Heading For "Cloud" Sewing Technology.
< p > < strong > characteristics 1. innovation and multi-party breakthrough < /strong > < /p >
< p > the concept of design keeps pace with the times, and innovative ways of products emerge one after another.
Judging from the exhibition display, many enterprises are actively changing their product design concepts. Various new design concepts and product development methods and technologies, such as modular product design and manufacture, intellectualization, customized demand development, fashion elements integration, are constantly being integrated into the innovation of sewing machine industry.
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The promotion of sewing machine design has made great achievements in the aspects of product structure, shape and function. For example, the standard gc5000 intelligent thick sewing machine series products and Hefeng 922X2 double headed embroidery machine have completely broken the stereotype of sewing machine products in the structural plane. All kinds of new template machines and automatic sewing units reflect the product concept of high efficiency and intelligence and meet the needs of individualized process; the sewing machine of the blue and white porcelain shell sewing machine, the German VeiTFX-DiamOnD binding machine are novel in style and convey the fashionable visual expression; all kinds of "cloud" sewing equipment controlled by iPaD and aPP are integrated into the fashionable consumer products elements of the traditional special industrial equipment. < p > in these new product concepts and technologies.
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< p > < strong > characteristics 2. technical organic integration < /strong > < /p >
< p > organic integration of new technology, the process of sewing machine is becoming more and more intelligent.
A large number of sewing machinery products such as iT, intelligent control, caD, numerical control, laser and so on have emerged in this exhibition.
These products are based on one or several sewing machines as a single parent, integrate various other related fields and replace auxiliary devices such as feeding, conveying, cutting, ironing, etc., through computer centralized control, and form a set of sewing unit which can meet the specific technological requirements of clothing and have a high degree of automation.
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< p > such as Weiss asF-B01/LBh-1790 high-speed automatic button stitch sewing machine, aDF-a /asK-a /LK-1903a high speed automatic button button sewing machine, which is improved on the basis of LBh-1790 flat lock machine and LK-1903a button sewing machine respectively. The automatic processing equipment of Shanghai GUI Yi's elastic belt is equipped with automatic belt feeding and cutting system on the basis of the electronic knot machine. A large number of stencil machines on the exhibition are mainly made up of the pattern machine and the template device. The appearance of these new, efficient and intelligent sewing equipment clearly shows the development direction of the industry product.
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< p > in addition, the trend of new product diversification of sewing unit is quite obvious. All kinds of sewing units have all kinds of sewing machine matrixes. Apart from the earlier developed sewing units such as pouch machine and bag opening machine, all kinds of sewing units based on sewing machine, sewing machine and dark sewing machine are also popular, such as automatic sewing machine for sleeve sewing machine, double head sewing workstation, Du Kepu's sewing machine for one person, multi machine sewing pocket, etc.
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< p > < strong > characteristics 3. the application of servo control technology is enlarged < /strong > < /p >
In addition to the conventional machines such as packing, sewing, sewing machines, heavy duty machines, zigzag joints, and special sewing equipment such as locks, nails, sleeves and embroidery, all kinds of embroidery machines have been pformed by servo technology, such as all kinds of embroidery machines that are equipped with C16 type full servo fine embroidery electrical control system, the hK1800 direct drive computer interlocking machine of Toyama company, the cs-8881 type direct drive electronic pport full function high head vehicle of Kai Xiang company, the gc0303D3 direct drive medium and heavy material feeding automatic tangential sewing machine of zhongwanping company, and the computerized zigzag sewing machine of Zhongyi company, etc. These servo improved devices are obviously simplified, the efficiency is higher, and the performance is more stable. < p > compared with the past CISMA exhibitions, the servo rate of this exhibition has been further improved.
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< p > in addition, the application of step closed loop control technology similar to servo control technology has been further mature. Its characteristics of small size, high dynamic response and high cost performance have been applied to sewing machines characterized by short stroke and high speed reverse motion, such as embroidery machines or pattern machines.
For example, the Hangzhou Jingwei full step closed loop hat embroidery machine embroidery frame part uses the new step closed loop control system developed by Da Hao company, and the upgrading product of heavy machine 1900an, 1900B also adopts similar control technology.
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< p > < strong > characteristics: 4. direct drive and independent drive are all the same. < /strong > < /p >
< p > as an efficient and high-precision drive mode, servo direct drive technology has been applied more and more widely in sewing machine industry.
From the current exhibition shows, servo direct drive technology has also been applied in the field of heavy equipment. The well-known heavy duty machinery enterprises such as Qixiang company, standard Wanping company and hailing company have introduced high-performance direct drive equipment.
Such as Kai Xiang's cs-8881 type computer direct drive electronic pport full function high head vehicle, standard Wanping company's gc0303D3 direct drive medium and thick material feeding and feeding automatic tangential sewing machine.
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< p > in the field of common sewing machines, the servo direct drive type sewing machine with integrated control system and fuselage has become the mainstream product of the exhibition, and has gradually spread to the packaging and sewing equipment. ZOJE has launched the world's first direct drive integrated sewing machine and sewing machine.
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< p > in the field of servo direct drive control technology applied to the field of single shaft sewing machine more and more mature, independent drive technology has also been well applied in the field of multi axis sewing equipment.
At the exhibition, the upper and lower shaft detachable and independently driven electronic pattern machines exhibited by the famous Ling Ling company made bold innovations in the mechanical structure and driving mode. The piercing, thread picking mechanism, hook line mechanism and machine feeding mechanism (X-y direction) were independently driven, and the five axis linkage control created a new mode of sewing machine drive control.
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< p > < strong > characteristics 5. 3D sewing technology opens up new space for development < /strong > /p >
KL500, exhibited by P KsL, is undoubtedly the biggest highlight of this exhibition.
The product is composed of a set of 6 axis CNC manipulator and a double needle double line chain stitch sewing machine. The feeding motion of the 3D space curve in sewing process is completed by an independent driving manipulator. The feeding motion is synchronized with the motion of the sewing machine head through the feedback system (high speed camera, sensor, etc.) to form stable stitches.
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< p > this machine represents the latest progress in the development of three-dimensional sewing products in the world sewing machinery industry, and creates a new development space for sewing equipment.
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< p > < strong > characteristics 6. the "cloud" sewing technology is beginning to show up < /strong > < /p >
< p > at this exhibition, a number of companies have displayed intelligent sewing systems and equipment based on Internet of things technology, such as the intelligent sewing system and equipment of Bai Fu, the cloud manufacturing platform system of Jiangsu Cloud Road Information Technology Co., Ltd., the clothing and ironing intelligent system of the Weishi company. These technologies are based on radio frequency identification (rFiD), wireless communication, information sensing, global positioning technology and so on, which connect the sewing machine products with the Internet, so as to realize the intelligent network manufacturing system and products connected by sewing machines and human-machine interaction.
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< p > although the application of "cloud" sewing technology in the textile and garment industry is at the stage of exploration and research, it is believed that with the progress of society and the development of technology, the technology and related products will most likely become the future development direction of the industry.
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