Silk Weaving Enterprises Pay Attention To Environmental Protection Reform

"Our company has been making big jacquard for more than 10 years. Fabric Now, the market situation is not good, and the jacquard fabric is one of the best, so many enterprises are jacquard. In fact, the market capacity of jacquard fabrics is also limited. We are very worried that this market will soon become oversupply. " At the four annual meeting of directors of the China silk weaving Association and the Industrial Development Forum held in March 26th, the words of one business representative reflected the current situation of homogenization competition of filament weaving enterprises.

How to resolve homogenization competition and avoid structural overhang risks? In the increasingly serious situation of energy saving and emission reduction, how to increase energy saving and emission reduction efforts, undertake social responsibilities, and become leaders of harmonious development? Leaders of industry, experts and representatives of filament weaving backbone enterprises have exchanged and discussed these hot and difficult problems.

The three stage superposition pressure increases.

The trend of survival of the fittest is obvious.

In recent two years, the domestic and foreign economic situation has changed, especially the Chinese economy is in the "shifting period" of the growth rate, and the "painful period" of structural adjustment is also a "digestive period" of negative effects of some economic policies in the past. Although 2013 Spin Industry has maintained a steady growth, but the overall economic growth rate is downward, and the pressure of enterprise development is enormous.

Xu Wenying, vice president of China Federation of textile industry and President of China filament weaving Association, said that in the past year, the performance of the filament weaving industry in two aspects of international market promotion and speed up technological transformation is worth affirming. In the face of some resistance to domestic sales, many enterprises set their sights on the revival of the international market, firmly seized the initial opportunity of the international market recovery, and achieved good results. In 2013, the export of chemical filament fabrics was ideal, with a total export of US $11 billion 274 million, an increase of 13.15% over the same period last year. Since 2011, chemical fiber filament fabric has always been the largest export product of all kinds of textile fabrics in China, and has always accounted for more than 40% of the total export volume of China's textile fabrics. In 2013, the growth rate of the permanent force group was 20%. This is based on the accurate grasp of the market by the enterprises, and on the other hand, the enterprise has been trying hard in the past two years, not only to insist on production, but also to improve itself. In 2013, enterprises continued to explore and strive for automation and refinement. In 2013, the giant group successfully introduced more than 2000 of the most advanced multi sprayed multi arms water jet looms currently in the world, and worked with international companies such as Dongli, Japan, to learn from advanced international enterprises through the construction of boutique workshop, and improved the quality and management level of products, and achieved remarkable results.

But in the development of filament weaving industry, it is also faced with the increasingly serious situation of energy saving and emission reduction, and the tightening of human resources. Therefore, we must accelerate the pace of industrial restructuring. Xu Wenying believes that the current trend of survival of the fittest is more obvious. From the start of the post holiday period, orders are transferred to large enterprises, especially large scale and good quality weaving enterprises. Good enterprises have sufficient capital, stable production and advanced management, which can attract more orders, while small and medium-sized enterprises are facing a more severe situation. The adjustment of industrial structure is bound to eliminate enterprises that are not suitable for market changes. Small and medium-sized enterprises should rely on the advantages of their own small ships to make distinctive products and avoid confrontation with large enterprises so as to become unique in fierce competition.

Market segmentation and outstanding features

Achieving differences at the source

For this year's emphasis on the development of the industry, Xu Wenying suggested that we should first adhere to technological innovation, segment the market and take the road of product differentiation. He said: "on the market segmentation, I think a lot of enterprises and even some big enterprises have deep feelings. For example, in our weaving industry, the silk products were sold well in 2012. As a result, we all went to do silk imitation. In 2013, such products were not well sold. Some small businesses that followed suit made a lot of trouble. Some enterprises can persist in the field of subdivision, such as the high-density and fine denier nylon fabric. The products produced have new breakthroughs every year, not only for frivolity but also for function and color, which will eventually win the recognition of the market.

How to further segment the market and make product differentiation? Xu Wenying thinks: first, we must adhere to the driving force of technological innovation, and establish and improve the new product development team and mechanism. Adhering to technological innovation drive and product development are always the lifeline of enterprises. Many products of the filament weaving industry, such as women's fabrics, home textiles, outdoor sports fabrics and casual fabrics, have strong fashion. This requires continuous, systematic and systematic development of products, which is inseparable from a quality R & D team and scientific research and development mechanism. At present, some enterprises have made breakthroughs in the way of production, learning and research, giving full play to the strength of scientific research institutions, and doing well in product development. In this way, the R & D capability of R & D teams can be enhanced, and on the other hand, they can contribute to the training of textile talents in Colleges and universities. This is a good way to kill two birds with one stone.

Two, we should advocate the establishment of upstream and downstream industries alliance with the goal of new product development. To be truly unique on the road of product differentiation, we need to start from the source and extend to the downstream until the final product is presented to consumers. A good and functional chemical fiber material is developed. It must be matched with the spinning and weaving equipment. It needs some special process to express its raw material performance, and also needs the support of printing and dyeing, finishing and other technologies. It will bring color, fashion and more comfortable feelings on the basis of ensuring the expected performance of the product, and finally needs. Designer The in-depth understanding of fabric can show its full value properly and perfectly, and finally be displayed in front of consumers. This is a systematic project. It needs to integrate many elements, sometimes even interdisciplinary and interdisciplinary. Therefore, it is necessary to establish a product R & D system with the goal of integration, sharing of tasks, coordination and sharing of interests.

Three, we must go out boldly and boldly. Only by going out can we broaden our horizon. Only by going out can we seize the opportunity. Only by going out can we know who we are, and only in this way can we find our own position in the segmented market.

In the filament weaving industry, there are many enterprises that insist on subdivision and make distinctive features. Jiaxing City Ming Ye Textile Co., Ltd. consistently focused on the silk products. It produced 86 million meters of simulated silk fabrics in 2013, and the annual sales revenue reached 400 million yuan. In exchange of experience, the company representative said: "enterprises, like people, have a long time and personality is highlighted. Our enterprise is a grey cloth factory, which is made of scarf fabrics and is mainly made of silk like fabrics for twisting. Slowly, we found that we are quite good at making simulation silk fabrics. For this reason, we are equipped with plenty of advanced equipment such as twister and false twister. In order to meet the needs of different types of raw silk like silk, we are equipped with water jet looms which are more suitable for hydrophobic fibers, and also equipped with air-jet looms that can be used for hydrophilic fibers. In this way, we can give full play to the performance of different devices and produce various kinds of simulated silk products to meet the needs of different customer groups. With the gathering of customer groups, the advantage of our enterprises is more obvious.

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　 Situation of energy saving and emission reduction is grim

Environmental friendly and long-term foothold

Energy saving and emission reduction is a hot issue both inside and outside the industry. At this stage, the urgent need for industrial upgrading is to upgrade the equipment and carry out technological transformation. However, the modernization and automation of new equipment will inevitably lead to a sharp rise in electricity consumption, which is obviously in conflict with the local government's power restriction policy. When the economic situation is good and the production is running at full load, it is difficult for enterprises to meet the requirements of energy conservation index. When the situation is not good, the operating rate is not enough, and it is difficult for enterprises to achieve the standard of energy consumption limit. The implementation of mandatory electricity standards in some areas will sometimes even affect the normal production of enterprises. At the same time, the pressure of enterprises to reduce emissions is also very large. Since July 1, 2013, Zhejiang province has asked for less than 200 of the sewage COD value, which is much stricter than the previous 500 regulations.

Cheng Hao, deputy director of the Ministry of industry of China Textile Industry Federation, carried out a policy interpretation of energy saving and emission reduction in the national textile industry. According to relevant policies, the key points of energy saving and emission reduction in 2014 are: heavy punches and intensified pollution prevention and control. In 2014, 50 thousand small coal-fired boilers will be eliminated, 15 million kilowatts of desulphurization and 130 million kilowatts of denitrification and 180 million kilowatts of dust removal will be promoted. The two is to promote the transformation of energy production and consumption patterns, control the total energy consumption, reduce energy consumption intensity by more than 3.9% in 2014, and reduce emissions of sulfur dioxide and chemical oxygen demand by 2%. In 2013, the Zhejiang provincial government focused on raising and upgrading textile printing and dyeing industry. All the printing and dyeing enterprises were sorted out one by one, and the categories, requirements and timelines were clearly defined. Before the end of 2014, the rectification work and the overall acceptance were completed. The COD and ammonia nitrogen in the printing and dyeing industry of the province were reduced by more than 25% on the basis of 2010. Hangzhou and Shaoxing were reduced by more than 30%, and the repetition rate of water consumption was no less than 35%.

Combined with the textile industry in 2013 and relevant contents of the national policy, Cheng Hao believes that the problems existing in the energy conservation and emission reduction of textile industry are: the adjustment of energy structure should avoid the "one size fits all" situation. Coal to natural gas is only a form of energy structure adjustment. There are still problems such as high price and insufficient gas supply. We should adjust measures to local conditions and encourage various forms of energy structure adjustment, such as coal to steam, solar energy and biomass energy fuel. In terms of wastewater treatment, the indirect discharge of printing and dyeing wastewater is difficult. It is very difficult for a single printing and dyeing enterprise to meet the requirements of wastewater discharge. The first is that capital investment and processing effect are disproportionate. Two, there is no mature technology case as a reference. Such a decentralized response is better than the implementation of intensive and unified preprocessing. The idea has been recognized by the state environmental protection department in Keqiao District, but other areas have not yet been realized. In terms of waste gas treatment, the state strictly controls the discharge of four pollutants, such as inhalable particulates, sulfur dioxide, nitrogen oxides and volatile organic compounds (VOC). There are preventive measures for the first three kinds of pollutants, such as bag type dedusting, electrostatic precipitator, desulphurization and denitration. The treatment of exhaust gas in the textile industry has become an urgent problem for the textile industry.

In view of the problems existing in the textile industry, Cheng Hao emphasized that the textile energy conservation and emission reduction activities should be promoted from three aspects of energy structure adjustment, waste water and exhaust gas. In terms of energy use, we should increase the application of advanced technologies such as solar photovoltaic technology, energy-efficient motor technology, air pressure energy saving technology, power quality harmonic control technology and so on. In wastewater treatment, advanced technologies such as waste water recycling technology, mercerizing light alkali recovery technology, acetaldehyde recovery technology should be applied.

Faced with the severe situation of energy conservation and emission reduction, Xu Wenying said enterprise To be early and take the initiative, we should be brave enough to shoulder social responsibilities, promote energy conservation and emission reduction, and be an environment-friendly leader.