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How Should Our Garment Processing Enterprises Achieve Spanformation?

2014/8/1 9:38:00 45

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Clothing Garment Processing Garment Enterprises Spanformation

here world < a target= "_blank" href= "http://www.91se91.com/" > dress < /a > a target= "_blank" href= "_blank". 
 at present, the main problems of small order production in garment processing enterprises are: uneven tasks, variety, frequent change orders, urgent delivery time, large rework rate, and difficult cost control. Moreover, it is affected by low personnel quality, poor incentive effect, and large turnover rate of personnel, and the operation stability is poor. 
In fact, most of the above problems are caused by human factors. Therefore, processing and manufacturing enterprises are actively adjusting their thinking to adapt to small orders. At the same time, we should make use of innovation, technology and information technology to improve production efficiency and increase economic efficiency. P 
In addition to that, P should have a long-term vision instead of locking itself tightly as a manufacturer, but a supply platform with independent innovation capability and rapid response. It is closely integrated with the booming e-commerce, exploring new cooperative relationships that can expand the market demand of the network, and achieve real spanformation and upgrading. 
 1. Change the traditional mode and build an e-commerce supplier platform /p >
 in the face of small quantities of garment processing which need a lot of money and need quick response, no matter what kind of processing enterprise, it is necessary to speed up the spanformation of production mode and adjust the production line and workshop operation management. The mass production pipeline has the traditional advantages of low cost, high efficiency and high quality, making it difficult to compete with ordinary mass production. However, in the face of more and more significant orders with "small batch and diversification", small batch production can better satisfy the innovation and uniqueness of products. 
 processing plant is spanformed into an electronic commerce supply platform. The most important thing is to change the mode and change the production line without increasing the equipment. Some enterprises have already done this. Not adding a person, not adding a device, but increasing production efficiency, whether it is for the brand or the brand service under the line, should take many varieties, small batch, quick response route >
 two, process reengineering, comply with market demand /p >
 multi variety and small batch garment production mode is a production mode conforming to the demand of < a href= "http://www.91se91.com/news/index_s.asp" > market < /a >, and has obvious characteristics compared with the traditional single large-scale production mode. First of all, it is to set production, not only to pursue output and output value, but to decide production according to the specific circumstances of market terminals. Secondly, it is a fast response system for clothing production, which can meet the two market demands of rich styles and rapid listing. 
 for Taobao orders, Taobao sellers pay the most attention to the delivery date. Because the market is changeable, the constantly changing styles emphasize fashion especially, whether it is the first order or replenishment, the production cycle must be shortened. So how can we change the huge production line without increasing the cost? 
 when factories accept orders of many varieties and small quantities, they will accumulate large amounts of data in the production process over time. These are valuable information. Factories may set up databases of products, parts, production processes and working hours according to different objects, and establish standard working hours by searching databases, which can promote the unification and standardization of production data in enterprises. 
 three, small start with advanced technology /p >
 pipeline production efficiency is high, which has been widely adopted by garment enterprises, but not in all cases can be used in line production, must meet certain conditions. 
 first, the batch should be large enough to ensure the normal load of the pipeline workstation; secondly, the workload should be relatively stable so as to ensure the normal efficiency of the machinery and equipment; third, the product should be split into parts processed separately; lastly, the most important thing is that the hardware conditions of the workshop can meet the installation of the assembly line and tools. 
 for many factories "changing the production line is not easy" problem, in the original workshop hardware and workshop management situation, the factory can change from small to small. For example, for the machine configuration requirements, according to the specific clothing types and equipment production capacity, reasonable and scientific configuration, ensure the layout of the workshop has certain stability and flexibility. 
 besides, in the flourishing development of e-commerce, not only the convenience of information communication should be fully considered in the pipeline configuration, but also the timely and comprehensive information communication between factories and customers should be maintained. At the same time, the machine layout should minimize the movement distance of cutting pieces or semi-finished products, avoid crossover and countercurrent phenomena, and follow the principle of action economy. 
 with the continuous progress of technology in China's garment industry, the application of computer-aided production management system in garment production has also entered a new stage. The application of innovative technology can also improve the efficiency of factory production and adapt to the production needs of many varieties and small quantities faster. 
 for example, the process time database system enables the factory to accurately calculate its production capacity, make orders, quotes, and set salary standards instead of experience and intuition. At the same time, it can achieve standardization and optimization of process scheduling, shorten the production preparation cycle, improve the quality of process documents, reduce the dependence on operator's technical level and experience, improve the integration of information within the enterprise, and adapt to the production requirements of multiple varieties, small batch, short cycle and high quality. 
 in addition to database systems and other software, there are also some innovative production equipment that can also reduce pipeline size but ensure efficiency. According to Hong Zhi ye, the use of large size synthetic materials CNC cutting system in Yiwu Dachen town's shirts enterprises and Eagle technology enterprises has greatly improved accuracy and reduced energy consumption. These a href= "http://www.91se91.com/news/index_c.asp" > spinning machine enterprises < /a > 3D fast garment system can also enable manufacturers to achieve "human body size - template - typesetting - cutting" seamless connection, the whole operation automation, especially suitable for small pipeline production.