Nantong Shuang Hong: Three Aspects, Manage The Equipment Well.
Do well personnel Training
Equipment management is the basic management of cotton spinning management, and people play a decisive role in equipment management. The enterprise should set up a grading system for the technical level of the equipment personnel, determine the rank of the maintenance personnel through the "horse race rating" each year, and link up with the monthly salary, and teach the maintenance personnel through professional teachers and the original backbone of the company, and focus on training theoretical knowledge of basic knowledge of cotton spinning, mechanical principles of equipment, fitter foundation, maintenance work method, maintenance of technical conditions, electrical principles of equipment, electrical basic knowledge, process operation, quality control, drawing and computer application, new technology and new equipment.
Make strict maintenance system
Cotton spinning enterprises have long equipment flow and many kinds of equipment. The maintenance form of equipment should be independent and realistic, and reasonable and scientific annual and monthly periodic operation plans should be made according to the condition of the equipment and the varieties. The monthly cycle of the cotton spinning machine and the spinning chemical fiber is different. The cotton spinning machine is wiped for 10 days, and the spinning fiber is 15 days and 1 times. The compact spinning machine and the general ring spinning machine stand are different. The compact spinning machine platform wipes 1 times in 1 weeks. Since the automatic barrel dropping machine is a single spindle drive, it must carry out condition maintenance as required. The distance between carding parts of carding machine is very small, and it is inevitable to change after long term wear and tear. Therefore, it is necessary to formulate periodic flat car inspection plan.
The excellent or bad condition of cotton spinning equipment is determined by special equipment. The equipment is not allowed to be on the machine. There are strict rules and regulations for the replacement and maintenance of each kind of special equipment. The company should set up specialized professionals to study and track the equipment. If spinning spindles, professional speed inspectors check the speed once a week, use the spindle for more than 6 years to check every day, replace the spindle with different head and speed. The use cycle of spindle is not fixed, but it is necessary to ensure that there are no unqualified spindles on the equipment. In addition, it is necessary to conduct a comprehensive inspection of special equipment on the machine to ensure that the replacement efficiency and on board equipment are always in good condition.
Attach importance to Management work
Lubrication management is the key to equipment management. The company should set up different systems according to different machines and set up full-time oiler to make clear rules on the specifications of gasoline, the cycle, quantity, method, tools and parts of the refueling. And specialized personnel to carry out research and testing of oil products, to find the best fuel cycle and refueling quantity, quantitative control of the use of oil products, to stop running, running, dripping, leakage phenomenon.
Equipment safety management is the top priority in equipment management. All the safety operation procedures of all equipment are announced on the wall. All the operators can pass on the vehicle after passing the examination. The company has full-time safety inspectors, and the workshop and team have safety responsibility persons to conduct regular inspections. Before class, each class will be publicized and required to record. Evaluate the performance of equipment maintenance personnel and issue a one vote veto on safety issues. Every day, no matter whether it is a truck driver or a safety worker, this string is always remembered.
For a long time, the management of equipment and software in many companies still use the traditional way of manual filling, manual calculation and paper delivery. In order to change this situation, it is recommended that the company implement ERP system management to the equipment software data. In the equipment ERP system, one machine and one file will make the equipment's periodic operation, maintenance time, production variety, speed, process configuration and equipment on time be clear at a glance, and bring higher efficiency to all management work.
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