A New Member Of Fabric Family -- High-Density Pure Ramie

along with

Rampant fabrics are also being used in the field of decoration in the fashion brand. In recent years, Japanese Shinkansen high-speed rail seat backs are also decorated with pure ramie fabrics.

Because of the high washing frequency of the high speed seat backrest fabric, it requires high washing times and wear-resisting strength.

In order to meet the quality requirements of products, the longitude and latitude of ramie products will be much higher than that of ordinary fabrics. It will be a great challenge for the smooth production of ramie fabrics.

In order to overcome these technical problems, a high quality and high density pure ramie decorative fabric came into being.

Industry university research cooperation tackles technical difficulties

Ramie fabric has a lot of advantages. Since ancient times, there have been the emergence of bast garments and become the most important textiles in the life of ordinary people at that time.

However, ramie and even the entire hemp textile products have been declining gradually due to the obsolete ramie production equipment and other textile shocks in the past few years.

In recent years, with the increase of consumers' green consumption and healthy consumption consciousness, ramie products have the characteristics of high fiber strength, soft gloss, antibacterial and peculiar smell, and gradually become the first choice for car owners to decorate their seat backs.

With the development of science and technology, ramie fabric, which is more soft, comfortable, cool and wrinkle resistant, has widened the use range of ramie products.

However, there is no denying the fact that ramie fabric accounts for a small proportion of today's textiles. One of the reasons is the defects of ramie fabric itself.

"Because ramie fiber is rigid, uneven in fineness and poor in spinnability, yarn evenness is uneven and yarn surface hairiness is much. During the manufacturing process, the warp opening causes hairiness to stick, and the broken ends increase, and production can not be carried out smoothly.

This brings many difficulties to ramie textile.

Therefore, the density of conventional ramie fabric is far less than that of other raw materials. To increase the warp density of ramie fabric, we first need to solve the problem of yarn hairiness.

A staff member of Hunan Huasheng Zhuzhou cedar Co. Ltd.

It is understood that Zhuzhou cedar is a high-density pure ramie decorative fabric producers, in order to develop high-density pure ramie.

In order to meet the requirements of the seat back for ramie decorative fabrics, the development team of Zhuzhou cedar changed the traditional ramie spinning way.

According to the official introduction of Zhuzhou cedar, the research and development of high-density pure ramie decorative fabrics mainly carried out four points of technological innovation: first, optimized and formulated the selection criteria for high-density pure ramie decoration fabrics.

Two, the technological parameters of high quality and pure ramie were optimized and screened. Third, a special sizing process that accords with the weaving requirements of high-density pure ramie decorative fabrics was worked out. Fourth, the internal control standards for the quality requirements of high-density pure ramie decorative fabrics were worked out.

"During the development of high-density pure ramie decorative fabrics, the enterprise applied the technology of SEG spinning to effectively reduce the yarn hairiness, and adopted the patented technology of self innovation," a warp shaft and reverse shaft device ", so that the production process was carried out smoothly, the product quality was effectively controlled, the production difficulties of high-density pure ramie fabric were solved, and the technical bottleneck of the hemp textile industry was conquered.

Zhuzhou cedar researchers said.

It is understood that in order to carry out R & D and marketing of ramie products, Zhuzhou cedar has established scientific research cooperation with universities such as Donghua University, Beijing Institute Of Fashion Technology and Wuhan Textile University.

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"Through the combination of production, teaching and research, we have participated in some national research support programs, such as ramie textile dyeing and finishing technology research project".

Through these studies, the enterprises have studied the problems in the process of ramie production and use, such as reducing the surface hairiness of the yarn, improving the quality of the yarn and the manufacturing process of the high-quality ramie knitted fabric. Through physical and chemical finishing, we have done some technical research in improving the prickle sensation of ramie fabric and the formaldehyde free crease resistant finishing of ramie fabric.

These scientific research experiences have become a powerful guarantee for our successful development of high-density pure ramie decorative fabrics.

Zhuzhou cedar researchers said.

Innovative marketing and economic benefits

"In terms of sales, before the financial crisis, there were more foreign trade. In recent years, foreign trade began to decline due to the financial crisis and began to increase the proportion of the domestic market."

Zhuzhou cedar staff said.

Coastal cities such as Suzhou, Shanghai, Zhejiang and Guangzhou are traditional clothing processing bases, and are also more active in economic and trade activities. The main customers of high-density pure ramie decoration fabrics are generally distributed in these areas.

Consolidating old customers, developing new customers, developing domestic trade market, and formulating a brand new personalized marketing strategy: first, implementing point to point sales for new products jointly developed by customers, signing bilateral cooperation agreements, promising not to sell to other customers in the current season, achieving joint development and mutual benefit and win-win situation. Second, for new varieties of independent development, when the order quantity is large, we should achieve balance and balance between mass production and small batch production by means of segmentation business, and sign confidential agreements with the outsourcing processing units, strictly prohibit the sale of cedar products, and protect intellectual property rights through patent applications. Third, for the new products that customers want to sell independently, the two sides will also sign corresponding marketing contracts to protect the interests of both sides. It is understood that in the next few years, Zhuzhou cedar is

With the further improvement of the technology, technology and quality of high-density pure ramie decorative fabrics, the quality of products has been steadily improved, the order quantity has increased year by year, the output of single products has increased from 6300 meters in 2009 to 80000 meters in 2014, and the price has increased from 4.2 dollars per meter to 5.4 dollars per meter, which has steadily occupied the market.

Adjusting the way of ramie can also change the face.

"With the highly developed network information, the traditional textile industry has encountered unprecedented challenges in the market differentiation, individuation, fashion and small batch diversification, and some enterprises have disappeared because they do not adapt to this change.

Therefore, the high-density pure ramie decorative fabric we produced has highlighted its functionality, and has done a lot of efforts in fashion and differentiation, in order to meet the needs of different garment enterprises for fabrics.

Zhuzhou cedar staff said.

According to the staff, in order to better meet the fabric needs of downstream enterprises, Zhuzhou cedar will invite downstream garment enterprises to participate in the development process of fabrics, and show some characteristics that textile products want to display in the initial design of fabrics.

In recent years, ramie textile and clothing has come back again. With the simplicity of Muji as the representative, linen textile has become one of the essential products of young wardrobe.

Not only in China, ramie products are also highly sought after among high-end fashion consumers in developed countries, but now the fashion consumption is gradually moving eastward, especially in Korea and Japan. Last year, only 15 million yuan was exported to Korea.

Hunan is the hometown of ramie. The main production area of ramie has great potential for developing ramie characteristic industries.

Zhuzhou cedar staff introduced that linen textile belongs to the minority in the textile industry, while ramie textile is the minority in the minority.

To develop ramie enterprises, we must take the high-end line, improve the added value of products, and work hard in two aspects of functionality and fashion.

"Now many upstream textile enterprises are talking about building their own products.

Zhuzhou's Cedar also has such an idea. It hopes to use high-density pure ramie decoration fabric as a starting point, and produce more famous fabric products in the future to create a famous brand of "Lycra".

Zhuzhou cedar staff said.