Bosideng Promotes Efficiency By Introducing Kawada Chino Template Machine
In September 2013, Bosideng saw the first intelligent template machine at the Shanghai sewing equipment exhibition. In October of that year, Xue Zhong Fei was introduced into use. Now it has been used in the fourth generation of products, and is widely distributed in every workshop.
"There will be fewer and fewer skilled trade unions in the next 35 years. I believe that as long as templates are kept up, they can be operated with intelligent template machines, and those who do not can also do difficult processes."
Lai Hedong said.
The so-called template development is on the one hand template development and manufacturing, on the other hand, it is man-machine operation method.
However, many intelligent template mechanism manufacturers still do not have R & D capability. Manufacturers generally believe that developing templates is expensive and low in stability.
As a leading enterprise in the industry, Bosideng took precautions and set up its own template research and development team in 2010.
The team has developed four major template series, such as plane, mobile, activity, and three-dimensional, and has super strong divergent development ability. Often a template has just been developed. It will soon be able to develop a similar template.
"If we want to popularize a factory into 600 units, all automation equipment, other enterprises are not able to afford hardware equipment, that is, template research and development can not keep up, collar and hat, they can not do the template, we can do it!" Lai Hedong said.
Last year, the company had 930 workers in the workshop. This year it reduced to 860, the number of workers decreased, the efficiency of the same process increased by 60%, and the production capacity was greatly improved.
Lai Hedong said that at present, 80% of the workers who make automatic template equipment in the workshop are hardly skilled workers, but the quality of skilled workers can be made through simple training.
As a labor-intensive industry, the cost of labor in garment industry is increasing. Although the price of smart template equipment is high, the relative rising labor cost still has high cost performance.
In the future, snow will first try all of them.
Flat template
The smart template machine is used for quilting. Finally, all the quilting processes are achieved by using intelligent template.
In recent years, textile and garment enterprises have gradually started using templates to improve their work efficiency. Bosideng group has launched the introduction of Kawada Chino template machine instead of skilled workers.
Bosideng group's Jiangsu Xue Zhong Fei Clothing Co., Ltd. has introduced 60 Kawada Chino template machines, and the efficiency of the same process has been increased to 60%.
"With it, the workers will only put the material on the cloth, and the rest will be done by the machine."
Director Lai Hedong talked about the intelligent template machine and was proud of it.
As the world's largest down garment brand operator, Bosideng group has not stopped in the past achievements, but in the light of the rising trend of labor costs, seeks to reduce costs, improve quality, add value to products and profit margins, and make traditional garment technology revolutionary.
Recently,
Snow flying
In the clothing workshop, Xiao Zhang, who has just worked for a month, ordered a piece of clothing to be fixed on the template orderly, and then pressed the press frame start button on the front display screen, and the entire piece of clothing was automatically driven on the sewing machine to quilt automatically.
"Using intelligent template machine, workers only need to arrange the clothing piece, the machine will automatically sew, so that not only can improve efficiency, but also quality standardization."
Lai Hedong told reporters that this is the smart template machine introduced by the company, which originally made clothes, new employees may spend several months learning, a single process may take one to two weeks, and the intelligent template machine is used to support software intelligentization. As long as employees master the operation methods and quality control requirements of the machine, they can work through 1 days of study.
The whole quilting process is supported by templates.
Artificial factors
Interference, stitch spacing uniform standard.
In the operation process of intelligent template machine, employees can also have one person or more machines, which not only saves manpower, but also improves production efficiency and enables employees to get more wages.
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