Promoting The Intellectualization Of Textile Service And Promoting Textile Intelligent Manufacturing

It is reported that since 2011, China

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The import volume of Vietnam has been rising. In 2014, textile imports amounted to US $377 million 100 thousand, an increase of 140% compared with 2011, and clothing imports amounted to US $560 million 890 thousand, an increase of 196%. The growth rate of textile exports was far less than that of imports. In 2014, the amount was 9 billion 461 million 860 thousand US dollars, an increase of 90% compared with 2011, while the amount of clothing exports in 2014 was 6 billion 350 million 960 thousand US dollars, down by 71.18%.

According to the General Administration of customs data, since 2011, the import volume of textiles and clothing in Japan has been decreasing. In 2014, the amount of textile imports was 2 billion 719 million 490 thousand US dollars, down by 23%% compared with that in 2011, and the clothing import volume was 114 million 860 thousand US dollars, a decrease of 25%, while textile exports decreased slightly. In 2014, the amount was 4 billion 804 million 940 thousand US dollars, down 5% compared with 2011, and the clothing export volume in 2014 was 19 billion 707 million 430 thousand US dollars, an increase of 994%.

From the above data, we can see that in recent years, with the development of textile industry in Southeast Asian countries, the competitive advantage of China's textile and clothing products is not in existence, the export amount is decreasing, and the import amount is increasing.

At the same time, China's textile technology has been upgrading in recent years, the amount of imported cotton yarn from Japan has dropped, and the amount of clothing exports has risen rapidly.

It can be seen that the domestic textile and clothing production and processing level has been significantly improved compared with that of 2011, and customers have gradually shifted from developing countries to developed countries.

It is a cross combination of manufacturing technology and digital technology, intelligent technology and new generation of information technology. It is a product oriented life cycle, with information perception, knowledge acquisition, optimization decision-making and execution control functions. It is an efficient, high-quality, clean and safe production mode of products and services for users.

It is based on automation and digitalization, supported by network interconnection, highlighting the intelligent functions of knowledge acquisition, optimization and decision making, comprehensively improving the level of product design, manufacturing, management and service, and profoundly changing the production mode and industrial form of manufacturing industry.

In the process of promoting the integration of the two technologies over the years, the textile industry is facing many difficulties and problems that have not been fundamentally solved. For example, the digitalization and intellectualization of the manufacturing links have been a difficult point and need to be breakthroughs.

The development and application of intelligent manufacturing and a series of new technologies are bound to bring new ideas and new paths to solve these problems, break through the bottlenecks of some key links, and promote the upgrading of the overall information level of the industry.

In the 2015 work plan, the Ministry of industry and Commerce has paid attention to the traditional industries. It has clearly chosen the application demonstration of Intelligent Manufacturing in the fields of steel, petrochemical, textile, light industry, electronic information and so on, and organized and implemented the intelligent process of key processes.

In view of the characteristics of the textile industry, the following aspects are discussed and studied in the following aspects: the scope and field of the textile intelligent manufacturing, the path and key points to be promoted. The status, importance, existing foundation and development ideas of different fields in intelligent manufacturing are mainly analyzed, so that we can take effective measures to promote it.

Intelligent equipment is the foundation and key point.

At present, digital control technology is widely used in textile equipment, such as PLC, digital signal processing chip, industrial control computer, frequency converter and servo controller are also common. Many network interfaces and on-line monitoring devices are configured.

The newly developed air-jet spinning machines such as Shaanxi Huayan, the efficient comber of Jiangsu Kay palace, the automatic doffing roving machine of Qingdao Seth globe, the self adaptive digital printing machine of Hangzhou Honghua, the high-speed double needle bed warp knitting machine of Changzhou five ocean, and the Ningbo Cixing automatic computerized flat knitting machine have achieved high digitization and automation level, and also have some intelligent functions.

The requirement of intellectualization on this basis has become the focus of the equipment users, and it is also the direction that the textile machinery enterprises are working hard for.

If the Lixin high temperature air flow dyeing machine collects production data through sensors, it can calculate and analyze the changes of various colors in the process of washing through mathematical models, so that the equipment has an optimized washing function.

The new intelligent textile equipment should be able to realize the perception of its own working state; it has the self diagnosis function of fault type and location recognition; it has adaptive ability, can adjust according to the operation data, has communication function, and connects with the manufacturer platform through the Internet, so as to provide support for manufacturers to carry out remote service based on big data.

Product intelligence must be analyzed concretely.

Product intelligence is the biggest difference between the textile industry and other industries.

For example, the new machine tools, robots in the machinery industry, computers, mobile phones, sensors and other intelligent products in the electronic industry can be directly applied to various intelligent manufacturing systems. The intelligentization of automobiles, ships and construction machinery is the mainstream development direction of the products in the future.

For the textile industry, products are the ultimate consumer goods, smart clothing is the most typical representative, and this project is also a basic research project during the "12th Five-Year" period.

It can be regarded as a part of smart wearable products, but has its own characteristics. Its intelligent functions are mainly divided into three following ways: first, the development of smart fibers, weaving smart fabrics into clothing; two, through the new dyeing or finishing process, the ordinary fabrics have intelligent characteristics, and then make clothes; three, combine conventional clothing with external electronic intelligent components, and apply Internet technology.

At present, the smart clothing of the hot smart wearable products belongs to the third category.

The products are equipped with perception, analysis and communication functions, supported by the mobile Internet, and have been included in the national intelligent manufacturing pilot demonstration project.

With the rapid development of high technology, smart clothing has entered into people's daily life. Various applications have gradually penetrated into communication, medical, defense, sports, military, entertainment and other fields, and have certain development potential.

The next step is to strengthen the combination of production, teaching and research, carry out key technology tackling problems, speed up the pformation of scientific research achievements, and make products truly go to the market.

Intelligent production process is the core.

After several years' efforts, intelligent production process has made significant progress and remarkable results in many production sectors of the textile industry.

Such as the E system of the latitude and longitude, covers the whole process of spinning and weaving from open cotton to drawing, roving, spinning and winding. The open source printing and dyeing MES system in Hangzhou manages omni-directional management of on-line inspection, automatic control and automatic distribution of dyeing production process. The automatic cheese dyeing system of Shandong Kangping has realized automatic and batching of dyes and auxiliaries and automatic pmission of cheese. An automatic and continuous production line has been built. Shanghai and Eagle have developed the whole process production system from three dimensions of human body to CAD, three dimensional virtual fitting, automatic tailoring, and hanging sewing.

The production process intelligent system is connected with intelligent equipment downwards and integrated with intelligent management software system. It provides essential support for intelligent new mode and new format, and is in the core position of intelligent manufacturing.

The following development directions include: establishing on-line monitoring system, fully collecting site information such as manufacturing progress, site operation, quality inspection, equipment status, etc., establishing real-time database of production process, and integrating with process control and production management system.

It is very important to realize the production model analysis of production planning and scheduling, quantify the process management, and dynamically track the cost.

The goal of the system is to achieve basic data sharing, process pformation, real-time online optimization, and comprehensively enhance the level of enterprise production resources optimization.

Intelligent manufacturing mode highlights

In recent years, with the rise of online shopping, garment customization business has been gradually applied to practical applications. It is the most typical innovation in textile intelligent manufacturing.

The Qingdao red collar group's networked MTM platform is applied to the personalized customization of men's suits. According to the large-scale model storehouse, the distributed manufacturing system consisting of multiple flexible processing units distributed by the computer network controls the flexible response of the distributed manufacturing system, which is based on the order information flow. In the backstage, there is a strong information system support. The Jim brothers of Wuxi specializes in the personalized customization of the network-based men's shirts, and the customers provide photos and related sizes through the website or WeChat online to achieve the volume order.

Based on the established human body model database and edition library, the company can make production after the order analysis. The fastest time from the order to the production is only 45 minutes, and the customer will not receive more than two days from the order to receive the goods.

With the rapid development of garment customization, the next step will focus more on the following aspects: relying on the network based personalized customization platform to achieve deep interaction with users, allowing customers to participate in the design and development more fully and achieve the full customization of products; the matching of design, production, supply chain management, service system and customization needs, and more flexible production equipment and information system support to reduce costs and improve efficiency; use big data technology to mine the fragmented and personalized demand data of users, and gradually improve the personalized product database of enterprises, and closer to the new needs of customers.

The mass customization of clothing has been put forward in 12th Five-Year as a common key technology. In fact, it is the contradiction between individualized demand and production efficiency that is solved by using new and high technology. The customized production of personalized clothing should be carried out at the cost and speed close to mass production.

This is a great challenge and requires more technological innovation and management innovation. There is a long way to go.

Intelligent management plays an important role

Management intelligence is the most common field in every industry of manufacturing industry.

With the continuous development of intelligent manufacturing, the real-time, integrity and accuracy of enterprise data will continue to be high. It will inevitably require more accurate, more efficient and scientific management, and further enhance the level of intelligent management.

In order to achieve economic benefits, intelligent production process must be integrated with intelligent management system and realized by management decision support function.

Therefore, in addition to manufacturing, generalized intelligent manufacturing should include intelligent management and service links.

Information management in textile industry starts early and has wide application. It has a good foundation.

The ERP application of large and medium-sized enterprises has reached a certain proportion. Logistics informatization and energy management informatization have been carried out in some pilot enterprises, and integrated integrated applications have also been tackling key technologies during the "12th Five-Year" period.

The next stage of development will focus on three aspects: first, continue to carry out the integrated application, especially the integration with manufacturing systems, achieve information sharing and give full play to the economic benefits of intelligent manufacturing; two, develop and build enterprise level knowledge base and expert system, strengthen the business intelligence function, realize the decision support for enterprises, enhance their intelligence level; three, apply the new generation of information technology, such as big data, cloud computing and mobile Internet, to develop new models and new functions, and extend to the new field.

Service intelligence is the most innovative.

The service-oriented manufacturing industry is the future direction of development. Innovation is the biggest driving force, and it is inseparable from the support of intelligent service system.

Through various forms of intelligent service platform, the resources integration and business integration of manufacturing enterprises and productive service organizations can be promoted, so that manufacturing enterprises can further participate in the whole industry chain business of design, research and development, logistics, marketing, training and service.

This area is the most innovative and also has much room for development.

The textile industry is in the initial stage of service-oriented pformation, and has some typical applications in several areas, such as Hangzhou's costumes online service, Fujian's computer remote machine, remote platform service, China Textile City's "textile cloud" online office service, Ningxia's online clothing and technology design services.

To promote the intelligent service in the textile industry, we should develop specialized services such as specialized design, network collaborative research and development, modern supply chain management, e-commerce, online monitoring, remote diagnosis and maintenance, and cloud computing, big data and so on. Cloud service platform is a widely accepted form of service.

For example, clothing home textile enterprises use the technology of cloud computing and big data to conduct product tracking and tracing, carry out modeling analysis, optimize customer service, improve product design and production; spin machine enterprises set up user oriented remote service platform, interact with the field equipment through cloud software, and provide value-added services such as online monitoring, remote upgrading, fault diagnosis and other services; software service providers through cloud platform, according to the needs of textile enterprise customers, provide SAAS rental services for industrial software.

To promote textile intelligent manufacturing, we must adhere to market orientation, reform and innovation, give play to the role of the main body of enterprises, grasp the characteristics of the industry, speed up the application of new technologies, and strive for breakthroughs in key areas to achieve substantial results.