Intelligent Or Will Become The Future Trend Of Garment Knitting Industry.

With the advent of the information age, people's lives rely more and more on the Internet. The emergence of mobile phones has changed the way people communicate. The appearance of Taobao has changed the way people shop. The emergence of dripping has changed the way people travel. After that, the Internet will also change the production and operation mode of traditional clothing knitting enterprises.

As a big manufacturing country, China's cost advantage is being weakened. The publication of the "Internet +" and "made in China 2025" strategic document is an important guidance of our government on the next stage of industrial development and economic and social pformation. Its core is the integration of modern information technology, especially the Internet, Internet of things, cloud computing, big data and manufacturing industry.

Transformation and upgrading bring new opportunities.

However, what is the overall situation of the intelligent application in the knitting industry? What are the problems facing it? How to seize the new opportunity of "Internet +"?

On the theme of "national knitting technology exchange conference 2015", which is the theme of "knitting technology in the Internet Age", Wang Zhi, chief expert of China Textile Engineering Society, combed the changes of China's knitting industry during the 12th Five-Year.

From the export data in recent years, we can see that the total amount of knitted products in China has basically remained stable, profits have risen, and the product mix has undergone significant changes; the depth of industrial layout has been adjusted, production capacity has been pferred to the eastern and western parts of China and Southeast Asian countries; energy saving and emission reduction have made some achievements, and the unit water consumption and energy consumption have dropped significantly.

The improvement of intelligentization of domestic equipment used in knitting industry has greatly reduced the amount of labor.

At the same time, the investment in the knitting industry has also entered a broader field, such as

Seamless underwear, wind power and so on.

With the increasing popularity of e-commerce, the business mode of enterprises is also quietly changing.

"In 1997, TOYOTA exhibited an automatic spinning system at an exhibition in Osaka. But after many years, the application of its equipment is still very limited. This is not because the technology has not been conquered, but because the cost of equipment application is too high. At that time, the development of information technology is not enough to support the large-scale application of the fully automatic spinning system." this is an example of Zhu Xian Yi, chief engineer of the China Textile Machinery Association.

Zhu Xianmin believes that knitting enterprises are facing the complex market environment, huge amount of data, and increasingly personalized demands of customers. Using the information technology such as Internet, big data and cloud computing to pform the industrial system and build an intelligent industrial system and structure is the only way to adapt to the fierce market competition in the future, but enterprises should also choose appropriate information technology and intelligent equipment according to their own conditions.

Lin Guangxing, vice president of China Knitting Industry Association, said that building intelligent chemical plants is an important direction for the development of the industry. The integration of mechanical and electronic technology is a powerful impetus.

Progress and intellectualization will bring greater improvement to the industry.

Lin Guangxing believes that the development of the knitting industry can be divided into 3 stages: first, digitalization, pformation of information such as production, products and so on, so that it can be easily collected, stored, processed and distributed. At this stage, China has already completed.

Next is networking, network link production and marketing, information sharing, and strengthening industrial interaction.

Finally, it is intelligent, using the Internet of things and big data to achieve remote control, improve efficiency and reduce employment.

In Lin Guangxing's view, there are problems in the development of informatization from junior to senior level in our country, such as software development lag, lack of R & D integration, misunderstandings in knowledge, lack of sharing of resources, difficulty in information symmetry, and lack of comprehensive analysis. The promotion of intellectualization in the industry is a new topic. Some large enterprises have gained successful experience, but most enterprises are still in partial application stage.

Jiang Gaoming, director of the knitting Specialized Committee of the China Textile Engineering Society and professor of Jiangnan University, believe that the knitting industry is facing some challenges. Firstly, traditional knitting production technology is difficult to support huge data processing. Secondly, how to pform massive data into effective services for customers is a realistic bottleneck for realizing intelligent production and building intelligent factories.

With the continuous progress of the integration of industrialization and informatization in China, China's knitting enterprises must actively explore the construction of demonstration production lines for knitting products, realize the integration of production, storage and e-commerce, and realize the pformation, upgrading and sustainable development of the entire knitting industry chain.

Jiang Gaoming said that in the aspect of improving the quality, the current international market demand is shrinking, and the requirements for the safety and quality of export products are becoming stricter. Knitting enterprises must speed up the popularization and application of real-time monitoring technology and conduct the whole process monitoring of the whole production process of the products.

In terms of cost reduction, the labor wage level of knitting enterprises has increased by a relatively fast rate, reaching about 15%. Enterprises have adopted information technology to strengthen the field management of labor posts and staff performance appraisal. They have received great attention by improving management efficiency, reducing manpower and management costs, and MES's performance management.

In terms of energy conservation and emission reduction, energy conservation and emission reduction both have mandatory provisions of national policies and regulations, and there are also internal competitive pressures in the knitting industry. The state has accelerated the process of building a resource conserving and environment-friendly society, and has increasingly strict requirements for environmental pollution discharge by enterprises.

The construction of Internet of things is one of the ways for knitting enterprises to achieve energy saving and emission reduction and cost reduction.

At present, there are about 1000000 knitted equipment in China, and the production mode is backward.

It is estimated that by the end of this year, the scale of China's IOT industry will reach 750 billion yuan, and the "13th Five-Year" will reach trillion yuan in the later stage.