Technology Control And Economic Benefits: The USTER Ring Spinning Optimization System Provides More Than Breakage Detection.

USTER SENTINEL is not just a decapitation detection system.

It is a comprehensive solution aimed at optimizing ring spinning, which can improve product quality and achieve high yield and high efficiency.

Now, data can be integrated with the comprehensive test center through USTER TESTER TESTER 6, so that yarn producers can fully understand the production quality of all the process steps in the factory, so as to centrally control production management.

The new USTER ROVING STOP roving self stop function can stop roving feeding immediately after detecting the broken ends, thereby reducing waste and further improving economic benefits.

USTER SENTINEL's tube forming report function is optimized.

The key to production.

The system provides a basic platform for unrivalled detection of broken ends. When combined with the USTER ROVING STOP roving self stopping function, the platform can be extended to full control of broken ends.

Once the broken ends are detected, the roving feeding will be stopped immediately, thereby significantly reducing waste and making the use of raw materials more cost-effective.

The calculation shows that according to the current spinning conditions, the reduction of 70% bellows is equivalent to saving nearly 1%.

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This obviously speeds up the return on investment.

Designed for the realization of the highest production capacity

The use of USTER USTER ROVING STOP roving self stopping function of USTER SENTINEL can improve the production capacity and reduce the risk of ring spinning quality problems.

USTER ROVING STOP roving self stopping function greatly reduces waste and uncontrolled fibers - these problems may affect adjacent spindles and the entire machine, thereby avoiding potential quality claims.

It also prevents rollers from overloading and ensures higher productivity by reducing entangling.

These anticipated benefits extend the service life of spinning parts (such as leather aprons, roller and rollers) by about 20%.

The design of USTER ROVING STOP roving self stop is noticeable.

Its streamlined and neat appearance is suitable for the best machine performance.

The unique compact structure facilitates the operation of the truck operator, thereby saving time and accelerating response speed.

With its intelligent design, the USTER ROVING STOP roving self stop system has achieved fast and complete roving separation, and will not waste raw materials.

Higher yield and less quality claims

The advantage is far more than breaking detection: it is a new way to improve the quality, productivity and efficiency of ring spinning.

The information of tube forming and breakage detection are basic functions, but the results are fully optimized.

An intuitive report on tube yarn forming includes every parameter affecting the broken ends.

The clear visual effect directly reveals the exact cause of the broken ends, thus making the optimization convenient and feasible.

The improvement of environmental conditions, the service life of machine parts and the speed of machines will bring endless benefits to the spinning mills.

Real time display of machine performance enables operators to quickly and comprehensively master the most important production and laboratory data and machine energy consumption.

The perfect expert system provides clear profit guidance for cotton mills.

Higher production and less quality problems also help reduce maintenance time.

USTER SENTINEL can accurately identify poorly performing spindles and quickly guide machine operators to identify spindle problems through clear and simple instructions.

Other problems that often affect the spinning process, such as idle spindles, backward spindles, poor quality spindles and sliders, are monitored and responded quickly.

Profitability: ultimate goal

Ulster

It can maximize profitability.

USTER SENTINEL can measure and control the most cost effective process in yarn production.

It can monitor the productivity of all spindles and provide necessary links and information to help spinning mills optimize machine performance and the whole production process.

The USTER SENTINEL is connected to the comprehensive testing center of USTER TESTER 6, so as to focus on the quality data of all spinning processes, and open up new methods for expanding analysis.

This is the management approach of the quality first spinning mill.

Add the USTER SENTINEL data to the final quality optimization package.

This is an important milestone for further development, supporting the ultimate goal of spinning mills, namely, excellent product quality and profitability.