Jiangsu Xinyi "Intermittent Dyeing And Finishing Green Intelligent Factory Project" Was Awarded By The Ministry Of Industry And Information Technology.

This is the first and only enterprise that has won the honor in Xuzhou. It marks the first application of the new mode of Intelligent Manufacturing in Xinyi.

Finishing company is

The subsidiary company of the company is a technology company specializing in the research, production and sale of polyester fabric dyeing and finishing. The company will be a "high starting point, zero emission and intelligent" construction standard, and will become China.

The "zero emission" and "intelligent factory", the first "green production" in China, is striving to become a benchmark enterprise in the dyeing and finishing industry.

The construction of a new batch of dyeing and finishing green intelligent factory project, which is under construction, began in June 2016 and will be completed in May 2020.

At present, the first phase project has been evaluated by the Jiangsu Provincial Commission of letters and commissions in 2017 as the "demonstration workshop of dyeing and finishing process".

The two or three phase of the project will be led

The new mode and new format of intelligent green production with great potential for development.

Dyeing and finishing is a processing technology. It is a general term for dyeing, finishing and washing of grey fabrics. Its technological process mainly includes testing pportation, pretreatment, dyeing, finishing and testing warehousing. The quality of the fabrics depends mainly on the printing and dyeing and finishing processes in the textile production chain.

由于傳統的新型化學纖維染整工藝和生產過程存在一些技術難點，如核心智能裝備缺乏，裝備、系統之間難以全流程集成、互通、共享，還未實現生產流程和生產工藝的可預測、可優化以及未能實現生產全環節的節能減排等難點，徐州榮盛紡織整理有限公司聯合東華大學(關鍵技術研發)、杭州開源電腦技術有限公司(系統開發商、集成商)、北京機械工業自動化研究所有限公司(核心智能制造裝備供應商)等單位，組建成產學研用聯合體，緊扣關鍵工序智能化、關鍵設備國產化、產品生命周期覆蓋化，按照“共同投入、聯合開發、利益共享、風險共擔”的原則，共同開展新型間歇式染整綠色智能工廠項目的開發建設，由此開創了染整行業的系列創新，產生了一個“國際首創”和5個“國內首創”的好成績。

The first international intelligent cloth inspection device and system, using machine vision technology to detect dyeing and finishing defects, and using machine learning technology to improve the efficiency of textile inspection.

國內首創測色—配色—染化料自動配料輸送智能管理系統，打破了國內測色裝置、配色裝置、助劑染化料自動配料輸送裝置各自獨立控制的局面;國內首創染整車間內智慧物流管理裝備(AGV運布車及自動化立體倉庫)及系統，有效避免了間歇式染整車間內人工運布車凌亂、丟布、混批等生產紕漏，提高生產效率;國內首創間歇式染整全工序的生產系統集成，實現了全流程PCS、ERP、MES系統之間的互聯互通、數據共享;國內首創“虛擬工廠”和工藝優化模型，利用人工智能技術實現生產工藝建模，通過機器學習方法，持續優化生產流程和工藝;國內首創液堿及PTA雙回收智能系統，進一步降低染整廢水的COD值，降低下游污水站的處理難度以及處理成本，降低污泥量，最大化的節能減排，再配合中壓蒸汽循環利用系統、熱能智能化回收利用系統等六大循環利用系統，真正實現了全流

Cheng's green production.

The intermittent dyeing and finishing green intelligent factory built by Xuzhou Rongsheng textile finishing Co., Ltd. will become a benchmark enterprise in the pformation and upgrading of dyeing and finishing industry.

After the promotion and application inside the company, the 260 million M processing capacity is fully produced. It is estimated that the annual labor cost will be 4 million 800 thousand yuan, saving energy 39 million 657 thousand yuan, saving material cost 6 million 924 thousand yuan, improving the product quality by 6 million 240 thousand yuan, the total added profit is 57 million 621 thousand yuan, and the economic benefit is considerable. It attracts many domestic enterprises in the same industry to visit and study, and the guidance of many government leaders around.

At the same time, the localization of the company's R & D team has made the localization rate of the project more than 94%, which is conducive to promoting the popularization and application of the intermittent dyeing and finishing green intelligent factory at home and abroad.