In Order To Open Up The Domestic Market, These Cotton Textile Enterprises Are Constantly Innovating In The Technological Valley

In August, new cotton is about to enter the mature period, but the cotton spinning market is still depressed and cold. Many yarn business owners sigh: "is there still a spring in the yarn market this year? Difficult days are so hard that they can't support it any more. "

In 2020, affected by the new crown pneumonia epidemic, most textile enterprises are in a low production and sales situation, and their capital turnover is difficult, and some textile enterprises are in a stagnant state. However, in the overall downturn of the market environment, we can also see that there are still spinning enterprises whose orders are arranged two months later, and there are still spinning enterprises that continue to innovate and develop new yarns to further open the domestic market. So, how do these enterprises do it?

Zhengkai new materials:

Intelligent traceability system ensures fast response

Since this year, affected by the epidemic situation, the overall market of textile industry has shrunk. However, in the smart factory of Shandong Zhengkai new materials Co., Ltd., which is located in the Central District of Zaozhuang City, functional yarn orders have been arranged for two months.

Wang Yanzheng, director of the company, said that it benefited from the rapid response of its new products to the market. The mode of "multi variety and small batch" has made Zhengkai successfully break through and receive orders. However, the probability of making mistakes in the production workshop is also increased accordingly. "There are dozens of varieties in the workshop. If so many materials are sent to the wrong barrel, it will be a great quality accident. If the economic loss is large, it can be up to one million yuan. " Kaikai new materials Co., Ltd. a branch factory director he Shengjun said.

In order to solve this problem, according to Zhengkai new materials Co., Ltd., the first barrel intelligent traceability system in China, through the installation of radio frequency identification device and intelligent chip, the product information interconnection of tooling is realized.

Taking variety identification as an example, Shen Delong, director of Information Department of Zhengkai new materials Co., Ltd., introduced that in the past, we had to find out the yarn varieties needed by customers from the warehouse for production, mainly relying on the existing experience. However, due to the variety of yarns, "fishing for a needle in the sea" wastes time and is easy to make mistakes. Sometimes a batch of yarn is not found to be needed by customers after production varieties. Now the frod intelligent chip is installed on the tooling, which can record the machine variety information in real time. "Each bucket has a unique ID card information, which is identified by a white box. When the material loaded by the tooling is put on the machine, the system calibration can be automatically triggered. Once the material on the machine does not conform to the actual production variety, the machine will automatically alarm and stop. In the past, we used to look at the bucket by bucket. Now when the red light is on, we can find the problem in time. In this way, it not only avoids the wrong weaving phenomenon from the source, but also stabilizes the product quality. "

This year, Zhengkai new materials Co., Ltd. has launched a new round of technical transformation, adding self-adjusting and online detection devices, controlling the quality through the spinning production big data management platform, and reducing the labor scale from 4000 to 800. "We invest about 1 / 3 of the output value in technological transformation, and we can improve the added value by developing some high-end, functional and fashionable yarns." Zheng Kai new materials Co., Ltd. deputy general manager Ding Changjin said.

Frid intelligent identification, material traceability, quality online detection and control Here, with the international advanced automation equipment, smart spinning from the dream into the reality.

Yu Dahua Group:

Stabilize product quality and eliminate return

"In January this year, our yarn orders have already been scheduled to June. As soon as the products come out, they are sold out, and the inventory is less than 10 days. " General manager of Yujiang textile group. After the completion of the intelligent spinning workshop, the product quality of this traditional textile enterprise has been greatly improved, and the product supply is in short supply.

In YUDAHUA spinning workshop, rows and rows of spinning machines roar, tens of thousands of spindles rotate at high speed, conveying, changing coils, jointing and testing Each process is carried out automatically and orderly. In such a large workshop, we can't see a few workers, which is not the traditional impression of "ten thousand workers factory". In a conference room behind the workshop, there is a large screen, which clearly shows the number of orders, the number of yarns spun, the amount of electricity used and so on. The workshop also installed a large number of sensors, industrial robots, AGV transport cars, etc., creating a unique new mode of spinning production, most of the procedures do not need manual participation, night shift can be realized unattended, become a "black light factory".

It is reported that in 2018, Yu Dahua invested 330 million yuan in intelligent transformation to build the "100000 spindles whole process intelligent spinning project", and introduced domestic independent research and development of intelligent spinning, intelligent logistics, intelligent storage and other systems, which greatly improved the production efficiency. "In the past, textile was a labor-intensive industry. For example, when yarn was transported between different processes, the workers carried the yarn hand in hand, and the labor intensity was very high. Now all transport robots are used, and there is no need for manual operation. " Weijiang introduced that after the intelligent transformation, the labor force of the 10000 spindle yarn production line has been reduced from 53 people in the past to less than 15 people, a reduction of 71.7% and a reduction of 14.85% in the operation cost.

Textile industry has a long process and flexible production, so it is very difficult to realize intelligent manufacturing. This intelligent transformation is the largest one-off equipment investment in YUDAHUA's history. With the investment of the new production line, YUDAHUA has realized all-round intelligent sorting and payment of materials in all processes and parts, greatly improving the production efficiency, reducing the operation cost and realizing the traceability of product quality. In the past, product labels were written on paper manually, which were easy to lose and difficult to trace when quality problems occurred. Now, chips are installed on many equipment in the workshop. Through the intelligent quality traceability system, it is easy to find the root cause of the problem. "After the renovation of the workshop, we produced 5000 tons of yarn, and there was no case of return or claim. In the past, there were dozens of cases every year." Wei Jiang.

We should expand production capacity in good times and improve technology in adversity. At present, YUDAHUA has gradually formed a complete industrial chain layout of raw material Trade - spinning - weaving - printing and dyeing - clothing, from fiber to fashion, and constantly enhance its product competitiveness.

Hengfeng group:

Comprehensive innovation strategy breakthrough core technology

In June, in the recommendation activity of China's yarn popular trend products held by China Cotton Textile Industry Association, Linyi Hengfeng textile's "environmentally friendly and degradable yarn - dinglun" was listed in the list of "2020 / 2021 China's yarn popular trend products".

"Hengfeng has successfully realized the leap from traditional industry to new industry. The most important point is that Hengfeng has deeply implemented the comprehensive innovation strategy led by scientific and technological innovation. It has a series of unique and distinctive new special products. By continuously increasing the ability of scientific and technological innovation, it constantly develops new products, rapidly realizes mass production, occupies the large market with new products, and seeks benefits from high-end products So as to accelerate the conversion of new and old kinetic energy and cultivate new profit growth points. " Sun Chuanfang, chairman of Dezhou Hengfeng group, said that Hengfeng's R & D has never stopped.

Sun Chuanfang believes that in terms of transformation and upgrading, the main challenge faced by enterprises is the lack of professional knowledge and professionals. In this regard, on the one hand, Hengfeng has increased investment in science and technology, increased research and development and application of new technologies, new products and new processes; on the other hand, it has established cooperative relations with well-known companies and scientific research institutions in the upstream, middle and lower reaches of the industry to make breakthroughs in core technologies by virtue of wisdom and strength.

"In order to solve the key technical problems of industrialized production of plant dyeing fiber, we jointly formed a research and development team with Qingdao University and hangcairun Technology Co., Ltd., and established Shandong Hengfeng Industrial Production Technology Research Institute of plant dyeing. At the same time, we cooperated with Donghua University to establish enterprise academician workstation, and established plant dyeing industry alliance with upstream and downstream enterprises of plant dyeing, To develop plant dyeing products together. " Sun Chuanfang introduced that the textile and clothing industry has been listed in the four traditional industries, and the development ideas of new mode and new technology driven by two wheels, two-way extension of industrial chain and capital assistance, and the transformation of textile industry to high-end, green, capitalized and clustered are clarified. This is very in line with the actual development of Hengfeng. Hengfeng group has grasped the differentiated development strategy and is in the forefront of the country in the research and production of new yarns. The rapid research and development of new fiber yarn and mass production, so that Hengfeng group once again to seize the market discourse

In the process of development, Hengfeng group has created a unique "chairman unit" mode, and has increased the expansion pace in Ningxia, Sichuan, Yunnan, Xinjiang and other places. There are 48 chairman units, equivalent to 48 Dezhou Hengfeng, forming a unique "Hengfeng speed" and "Hengfeng mode". "Scientific and technological innovation and mode innovation are the two wings of enterprises to take off. Without the innovation of management and mode, there is no way to innovate in science and technology. We have put forward the goal of "second pioneering". We have set out to promote the integration of governing units with property rights as the link, so as to make them independent in economy, clear in property rights, and have more autonomy in operation and decision-making power in enterprises. Under the new management structure, we can better stimulate the innovation of various units by implementing the professional manager system Creativity and initiative. Hengfeng group will strive to achieve the goal of "R & D + R & D" and "Hengfeng group" to be listed in the future Sun Chuanfang said.