Huzhou Changxing Textile Industry Weaves "Digital Cloud"

A few days ago, the reporter walked into the intelligent green digital spray printing workshop of Huzhou Puxin Home Textile Co., Ltd. in Jiapu Town, Changxing County, and saw a piece of white silk cloth passing through the digital jet printer, and it took only 3 seconds to turn into a beautiful finished cloth. "Using AI Artificial Intelligence Design and digital jet printing technology, we can finish the product in only two processes, saving us 60% of labor and increasing the production efficiency by more than 50% Yang Gang, director of the Digital Printing Department of the enterprise, told reporters that as the first intelligent green digital printing industrialization project in the county, the production line not only realized customized orders, but also solved the water pollution problem commonly existing in traditional textile printing and dyeing.

"Puxin textile" is an epitome of digital empowerment in Changxing textile industry. The reporter learned that the textile industry in Jiapu town accounts for 90% of the total industrial output value of the town, and 75% of the families in the town are engaged in light textile and its supporting industries. In the process of development, environmental pollution, safe production, low quality and other issues have always restricted the development of the industry. In recent years, Changxing County has launched a set of "combination fist" of creating small and micro textile park, home and large loom entering the park, loom going upstairs, small and micro Park digital transformation, and textile industry cloud platform service, which not only keeps the "golden rice bowl" of loom households, but also realizes the win-win situation of "people's wealth, industrial transformation, village beauty, good ecology and village people's safety".

At the beginning of last year, Jiapu town planned seven small and micro enterprise parks according to the layout of "one park, many points" to guide the joint reorganization and overall development of retail investors. It is expected that all of them will be put into operation in June next year. As of last month, 2700 water jet looms have been gathered into the park, and the single machine capacity has increased from 300 meters per day to 360 meters. "After the loom entered the park, the production management was standardized, the product quality was standardized, and the bottleneck of" low, small and scattered "was broken through Wucheng small micro Park plant head said.

At the same time, Jiapu town has established Changxing intelligent textile industry innovation service complex, and set up a textile industry cloud platform. Every enterprise and individual investor in the small and micro Park, from raw materials entering the factory to workshop production, and then to finished product sales, has realized the whole process of digital supervision. "Through the cloud platform, we have established four core technologies, namely process monitoring, planning and scheduling, equipment monitoring and energy management, and built the first digital intelligent printing and dyeing factory in the province, realizing a 10.51% reduction in energy consumption per unit product output and a 21% reduction in total production labor." Jiang Zhixin, general manager of Zhejiang Laimei science and Technology Co., Ltd., said that the digital intelligent factory can save 12% of dyestuffs and chemicals and 5.09% of waste water discharge, and can comprehensively establish a set of more green, more economic and more efficient solutions.

"Family workshops are very common in Zhejiang. Changxing, through the idea of" change ", has gathered home looms into the park and built a digital textile factory. Such experience is worth learning and promoting." At the on-the-spot meeting of Changxing home loom households entering the park and digital transformation held at the beginning of this month, Xue gen, the leader of Changxing expert group dispatched by the provincial intelligent manufacturing expert committee, affirmed the "combination fist". Data show that at present, Changxing has completed the digital transformation of 20000 looms. Since this year, the county's textile industry has achieved an industrial output value of over 30 billion yuan.