CISMA2011, New Products Should Be Seen First.

The pace of CISMA2011 is getting closer and closer, and audiences and media are paying more attention to the most important new releases.

CISMA, known as the "weathervane of sewing machinery industry", has not only set up a platform for the global sewing machinery enterprises to compete and display products on the same stage, but also provides convenience for the downstream customers to understand the innovation results of sewing equipment for the first time, and speed up the interactive communication to meet the production demands.

In order to better serve the vast number of customers, the organizing committee has carried out a detailed classification of some new products of the exhibition and annotated its innovation and performance so that everyone can see it first.

The new product of this exhibition is the crystallization of efforts made by Chinese sewing machinery enterprises to pay attention to technological innovation and increase R & D investment in recent years. It is a reflection of the continuous upgrading of industry enterprises' ability to grasp market changes and meet users' needs.

In the just concluded China Sewing machinery industry, "11th Five-Year".

Sewing machine

1, GC6280 series new direct drive computer sewing machine (standard)

The design of the new take-up rod shield, the tangent, winding and inverted joints are improved and innovating. The concealed foot lifting solenoid and the inverted slot electromagnet are designed, the new closed oil box supplies oil, the feeding shaft and the lifting shaft adopt a series of new lubrication concepts, such as oil free lubrication, so that the machine can further improve the accuracy, intelligence, efficiency, energy saving and other performance indicators.

2, ZJ1900B high-speed electronic knot machine (ZOJE)

The maximum speed of 3000rpm/min is achieved.

The needle bar part is processed by DLC to achieve oil-free lubrication.

A stepper motor is used to directly drive the lifting cam to finish sweeping and lifting feet. New face clamp device controlled by stepper motor is added, and the wire tension is directly driven by the electromagnet to adjust the tension of the clamp.

The large sewing range of 30mm * 40MM can meet the needs of customers with one machine and more uses.

3, GC20688 automatic thread trimming integrated feed sewing machine (huisong three factory)

The double pitch adjustment mechanism and presser foot interaction are designed and innovating.

4, H9180N high integrated electromechanical direct drive (needle bar oil free, rotary shuttle oil) three automatic sewing machine (Toyama)

A highly integrated mechanical and electrical micro oil computer sewing machine: a fully automatic computerized sewing machine combined with driving motor, computer control box, operation panel and power switch skillfully.

The original computer control box is installed in the rear window position of the sewing machine, the hinge type operation panel, the double support ventilation and heat dissipation scheme, the newly designed seam clamp device and the body type lighting seam switch.

5, HX6814T direct drive automatic tangential high-speed sewing machine (Toyama)

Direct drive technology is adopted to achieve quick response, high efficiency and no pollution.

Computer control technology is used to realize the automatic control function of automatic start, stop, cut line debate, and cloth suction line.

Servo motor control technology is adopted to achieve energy saving and quick response.

Infrared detection sensor technology is used to realize the detection function of cloth location.

With LED lighting, it is convenient and energy saving.

6, TC129 electronic pattern machine (standard)

The head is driven directly by the micro servo motor, which is advanced.

7. ZJ6800-DP computer controlled upper sleeve machine (ZOJE)

It adopts self-developed dual pressure foot mechanism and clamping device control device with independent intellectual property rights, and has no oil lubrication.

The left and right belt conveyor mode is used to replace the traditional integral belt feeding mode to achieve the separate adjustment of the left and right cloth delivery.

The cutting method of connecting rod rotary cutter is used to replace the flat cutter and cut line to meet the needs of different customers.

8, LS-T6790 high-speed electronic flat nose keyhole machine (MAQI)

A unique electronic clamping mechanism is adopted to adjust the tension of the electromagnet clamp device, so as to realize the different requirements of parallel parts and knot tension in the buttonhole.

The new cutter device is more precise in cloth cutting.

Self designed computer control box and multifunctional liquid crystal operation panel are used to realize the stitching reinforcement of the last number of pins by electronic control.

Advanced dry head technology is used.

9, research and development of GEM2700D direct drive super high speed sewing machine and high efficiency energy saving motor control system (gemstone)

The main control system is completed by DSP F2808 chip, which achieves high speed servo control of 6000rpm speed. It has good static and dynamic performance.

The combination of the shell is changed, so that the base, the nose and the machine head are integrated into one body.

Using the forced oil return mechanism, the needle bar cavity is completely closed, the oil window and the energy-saving lighting device are used, and the mobile needle retaining mechanism is adopted.

10, JK-T1306/2210/3020 series electronic pattern machine (Jack)

The developed special controller for advanced pattern control machine can sew all kinds of sewing patterns with a certain range of sizes through the touch screen according to the needs of users. The direct drive servo motor realizes the design concept of environmental protection. It can accurately and accurately guarantee the machine to stop at the needle position at any time, cut the thread at any time, adjust the speed, and design the new needle protection device, and strengthen the humanized design.

11, JK797 small head type oil free direct drive super high-speed sewing machine (Jack)

The drive structure of the direct drive motor of the sewing machine is redesigned, and the motor and the chassis are integrated into one body.

Optical control technology is used to ensure that the small square head sewing machine realizes automatic trimming while completing the sewing material. The independent upper feeding parts and the new cutter mechanism are used to completely seal the needle bar mechanism.

This is the first time that direct drive technology has been applied to super high speed sewing machine in China.

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12, HLK large and medium-sized electronic pattern machine (huyong three factory)

The innovation of power mechanism adopts servo motor to drive directly, which improves the responsiveness of the machine and the accuracy of stopping position.

The innovation of the feeding mechanism adopts the mechanical connection mode of synchronous belt X to deliver cloth and gear rack Y to deliver cloth, which facilitates the assembly and adjustment of the machine.

The innovation adopts the mechanical internal pressure foot up and down moving mechanism, the two stage middle pressure foot adjusting mechanism, and the domestic control system, which can carry out precise control.

13, SGY2 series computer controlled fancy sewing machine (expensive clothes)

The utility model relates to a pneumatic automatic bag sticking machine, which is composed of an ironing and folding mechanism, a feeding mechanism, a coordinate pattern pmission mechanism, a shuttling shuttling sewing machine head and an automatic cutting mechanism.

In the implementation, the last stage quick replacement device is set up to realize the quick loading and unloading of the ten pairs of templates.

A control air distribution device, an electric appliance control box and a vacuum cleaner are arranged on the rack table plate, and an infrared positioning device is arranged on the iron free folding mechanism.

Two. Electronic control system

1. A new embroidery electrical control system for high efficiency multi head and multi-functional applications (Xing Dahao)

The system realized the technology of embroidery stitch in the system, and the self-developed servo drive technology was applied to the frame movement control of embroidery machine for the first time.

The world's first 86 super multi head computer embroidery machine.

It can realize the complex control of embroidery, embroidery, ribbon embroidery, towel embroidery, simple belt embroidery, simple towel embroidery, multi gold embroidery, gem embroidery and floral embroidery on a embroidery machine.

2, AH60 type full function sewing machine AC servo system (Bo Max)

Through parameter configuration, it can be applied to all kinds of single axis sewing machines. It can realize automatic trimming, reverse stitching, wire drawing, loose thread and presser feet. According to the speed adjustment range of different motors and sewing machines, the new optimized stitch compensation algorithm and speed control strategy, the new electromagnet control algorithm, the external HMI memory library, and the unique software adaptive control make it have super overload ability.

3, intelligent sewing machine intelligent control system (58)

Based on the FPGA chip, a large-scale LSI for sewing machine is developed by using ASIC design technology. The functional modules of multi axis motion control unit (spindle, X axis, Y axis, B axis motion control) and I/O processing unit are formed.

AC servo motor automatic identification of AC servo motor, automatic synchronous control of needle and feed.

4, efficient chain hybrid embroidery computer control system (big Hao)

The world's first alternating loop control method has broken through the tradition, and reduced the load of the same configuration of embroidery machines by 40%. A control system dedicated to chain gold pieces has been developed, which combines chain embroidery and gold embroidery with two traditional embroidery techniques. The chain winding control system is introduced. The self developed servo drive system controls multiple coordinates of chain machines to improve the overall performance of the chain machine.

5, the best realization of special AC servo control technology in the application of embroidery machine driver (big Hao)

The load torque disturbance observer and adaptive control technology are used to dynamically adjust the real-time torque of the motor, reduce the cumbersome parameter setting process of the users, and implement a new control algorithm. The servo motor is designed with small inertia and low end, and the driver can realize the output function of the 1000PPR orthogonal reference encoder of the spindle, and output according to the arbitrary pmission ratio of the user pulley.

Three. Embroidery machine

1, GDD-2 multi head computer high speed quilting embroidery machine (Big Island)

The functions of quilting machine and embroidery machine are set together, and quilting and embroidery can be completed at one time by computer control, and quilting or embroidery work can be done separately according to needs.

The computer controls the embroidery pattern in any direction in the coordinate system.

The fabric tension can be automatically adjusted according to the characteristics of the fabric and the working condition of the machine.

The highest working speed is 1000 revolutions per minute.

2, GG758 series super multi head computer embroidery machine (Sheng Ming)

The multi point synchronous driving mechanism of super long embroidered frame is innovatively designed. The rigid frame section section and the polytetrafluoroethylene shaft sleeve are selected. The modern design method is used to simulate the frame structure, improve the embroidery accuracy and improve the main motor pmission capability, and develop a compact new type of fork type multi sequins and laminated embroidery device, which increases the function of group embroidery and combination embroidery, and enriches the embroidery effect.

3, FY100 multi-function household computer embroidery machine (Fei Yue)

The intelligent control algorithm and technology have been introduced into household sewing equipment, and the general interface technology has been used.

A general graphic development platform for household sewing equipment control system has been established, and an embedded graphics system with independent intellectual property rights has been developed independently.

We have independently designed and developed the method of automatic character editing and automatic pattern generation on the home computer embroidery machine, and solved the problem of user personalized design.

4, SM32 computer controlled high-speed flat embroidery machine (ZOJE)

In the structure, it adopts a single driving foot control mechanism; in performance, it adopts a unique line catching mechanism; in the process, it adopts a comprehensive inertia balance device; in the sewing process, it adopts a unique dividing mechanism; in the structure, it adopts the embroidery frame driving device; in addition, it adopts the shuttle sewing technology, the double large shuttle design and the micro oil lubrication technology.

5, GG798-T belt embroidery computer embroidery machine (Zhu Guang)

The three embroidery methods of ribbon embroidery, gold piece embroidery and flat embroidery are combined on one machine, and three kinds of embroidery methods can be pformed arbitrarily.

Intelligent pressure foot is adopted.

Solenoid valve is controlled by computer to solve the problem of displacing when the thread is broken, the stitch is embroidered and the embroidery belt is replaced.

Computer control technology uses FPGA technology as the core of real-time control of multi motor drive system, and improves the reliability of the system.

Four. Garment pmission and ironing equipment

1. Garment pmission system (Weiss)

(1) the clothing pmission system adopts the aluminum alloy frame, the computer carries on the auxiliary control, the staff operates the terminal to operate conveniently.

The system adopts PLC industrial controller for real-time control, with stable and reliable quality, strong versatility and low maintenance cost.

The contactless IC card (electronic label) realizes the non-contact remote recognition, and ensures the accurate pmission of the hanger.

2. Electric heating energy saving type frequency conversion steam generator ironing machine.

The frequency conversion technology is applied in the steam generator to achieve the large, medium and small ironing power in the ironing system.

The steam generator is placed inside the ironing machine, which greatly saves space.

The integration technology of iron intake steam return pipe is adopted.

The steam generator multi-function three way assembly, double layer bushing and pressure reducing valve are designed reasonably, and the steam pressure balance and backwater recycling are realized.

Five. Cutting equipment

1, double wheel sharpening high thickness digital automatic cutting machine (and hawk)

Servo motor control is used to realize four axis movement of X, Y, Z and C to form three-dimensional cutting surface.

The innovative four axis motion automatic control mode and motion control card adopt two wheel counter sharpener, the rigid body pad structure and technology of the bed and the adsorption way of the bed.

Innovation 11cm high thickness cutting, the world's first.

Six. Automated sewing unit

1, JK-T5878-58 full automatic Flap machine (Jack)

The first set of mobile structure is designed to solve all kinds of stitches needed by the sewing T-shirt. Using the ultra clear LCD control panel of 640*480, 3 sets of laser positioning lamps are installed on the worktable and the preparation table for the first time, so that the cloth is easy to work on the position of the strip.

An independent, adjustable speed knifer mechanism is created to adapt to various fabrics, and the sewing speed is up to 4000 rpm.

2, TC764 automatic bag machine (standard)

To achieve multi-function sewing control, such as automatic stop position, automatic stitch technology, automatic reinforcement seam, slow start, mirror pformation, pattern scaling, pattern rotation, set up the original sewing point, function display and so on.

The sewing work can be automatically done according to the change of the conditions in the sewing process, and the intelligence is high.

3, KL 100 CNC airbag machining center (Huidong three factory)

Using the working principle of the robot, a computer controller controls a plurality of control motors to drive various mechanical mechanisms to realize the synchronous action of stab, hook, feed and take-up in the sewing process, and complete the special sewing work of the airbag with multiple varieties and multi shapes and high safety requirements.

Touch panel technology is used to realize man-machine conversation technology and convenient operation.